Screens

Discover the world’s best screens for screening, scalping, sizing and de-watering for mining, quarries, recycling, agriculture and more.

SCREENS

Pilot Crushtec International (Pty) Ltd supplies a full range of world class, heavy-duty, fit-for-purpose, mobile, semi-mobile and static:

  • Vibrating screens
  • Horizontal vibrating screens
  • Inclined vibrating screens
  • Single or multi-deck vibrating screens

Pilot Crushtec International’s range of OEM and locally manufactured screens are ideal for screening, scalping, sizing and de-watering a wide-range of applications to meet the requirements of contractors, mines and quarries.

Pilot Modular

These semi-mobile vibrating screens are heavy-duty machines supplied complete and ready to run. Vibrating screens are mounted on skid-frames, they do not require concrete foundations and are designed for rapid installation and easy integration with the rest of our product range.

Pilot Crushtec International supplies standard modules which are reconfigurable and scalable and therefore allow customers to start small and change or grow their processing plant as demand increases. These tried and tested vibrating screens are designed to handle the harshest conditions and toughest material in all types of applications.

Metso Lokotrack mobile screens

The Metso Lokotrack screens combine high capacity production with clean, accurate end products from all feed materials. The design principle has been simple – to optimise capacity in demanding scalping and screening applications and to minimise unprofitable time on site. The Metso range of mobile screens and scalpers is widely regarded by operators as the most robust, feature-rich and reliable range of mobile screens and scalpers in the world.

To get up and running and start generating revenue quickly, add Pilot Crushtec International’s vibrating screens to your processing plant and contact us for more detailed information.

Benefits
  • Fast set-up time
  • Excellent access for screen media change
  • Fuel efficient screening and great performance
  • Bi-Power available for external electricity
MACHINE SPECIFICATIONS
Screen
Engine
Feed Hopper
Machine weight
3 640 x 1524 mm
CAT, 75 / 98 / 106 kW
4.5 m³
23 500kg
Detailed Description

The Lokotrack® ST2.4™ mobile screen combines high capacity with clean, accurate end products from all feed materials. The unit also offers the lowest cost per ton produced in the size class through improved fuel economy, high capacity and low operating costs.

Features

Lokotrack® ST2.4™ sets a new standard in terms of set-up time. All that is required to transform the screen from transport to operating position is to unfold the conveyors, set the screen angle and raise the feeder up hydraulically.

An optimized hydraulic circuit, CAT® diesel engine, high-quality components and fabrications come as standard with the ST2.4. All of these combined, increase productive time and reduce costly down time.

Screening media changes are made very easy for the operator and the unit has an excellent access way created by raising the screen hydraulically to provide a safe, easily-accessible working environment.

To meet different process requirements, such as recycling and heavy-duty pre-screening, the Lokotrack ST2.4 offers a variety of different options. The apron feeder provides capacity and reliability in the most demanding quarry applications. Grizzlies, finger bars, Trellex® and a variety

of steel meshes provide flexibility for tuning the process. Spare parts and service are available through Metso’s worldwide network.

Process overview

Lokotrack ST2.4 is used as primary scalper in top soil and natural sand applications. It is suitable in multistage crushing processes to split the products eg. between the primary and secondary crusher. Depending on applications plate grizzlies, fingers, punch plates or wire meshes can be used on the top deck. Metso synthetic media can also be applied.

How it works

Material is typically fed by the excavator. The feeder lifts material to the two deck screen which then separates material to oversize and side conveyors. The unit is operated by electro-hydraulic push buttons which makes it extremely easy and safe to operate.

LT220D
Metso Lokotrack ST2.8 Mobile Scalping Screen

Lokotrack® ST2.8™ mobile scalping screen makes the scalping of sticky recycling material look easy. The design principle has been simple: to optimise capacity in demanding scalping and to minimise unprofitable time on site. The ST2.8 has an aggressive 15mm eccentric throw and can handle a wide variety of scalping applications with ease.

Benefits
  • The high eccentric throw separates sticky material
  • Push button or optional Metso IC process control for safe operation
  • Extremely wide feed hopper with additional side walls
  • Bi-Power available for external electricity
Detailed Description

Lokotrack® ST2.8™ mobile scalping screen makes the scalping of sticky recycling material look easy. The design principle has been simple: to optimise capacity in demanding scalping and to minimise unprofitable time on site.

Features

The stickier the feed material the more throw needed in the scalping screen. Lokotrack® ST2.8™ has the biggest eccentric throw on the market to make it the best unit for the screening of top soil, demolition waste and river gravel. Additionally, ST2.8 can be fine-tuned even for sand applications. The clearance under the screen has been increased by 20% and the bottom deck area is larger compared with ST272™.

In multi-stage crushing processes, the removal of fines is easy with a two-way split option. This feature combines material flow from the first and second deck to the main conveyor and

maximises the capacity and efficiency of the crushing process. Belt feeder and chevron belts are standard features of Lokotrack ST2.8.

Lokotrack ST2.8 is ready for screening in minutes thanks to hydraulically operated conveyors and screen including a patent pending feeder mechanism. Lokotrack ST2.8 is 25% lighter than similar machines. Because the weight is lower, transportation is easier. The fuel-efficient scalping process can be started with safe push buttons or by the optional Metso IC™ process control system.

Process overview

Lokotrack ST2.8 is used as primary scalper in top soil and natural sand applications. It is suitable in multistage crushing processes to split the products eg. between secondary and primary crusher. With two way split the option it is a great unit in between of jaw and cone crusher. Depending on applications plate grizzlies, fingers, punch plates or wire meshes can be used on the top deck.

How it works

Material is fed by the excavator, wheel loader or conveyor. The feeder lifts material to the two deck screen which then separates material to oversize and side conveyors. With two-way split option top and bottom deck material can be combined to the oversize conveyor (fines removal).

Metso Lokotrack ST3.5 Mobile Screen

The Lokotrack® ST3.5™ is designed with compact transport dimensions, high-quality components, and to meet the latest global health and safety legislation. The standard ST3.5 two-deck Lokotrack is capable of producing two-sized fractions, and depending on the application, an optional two-deck vibrating grid can be installed to yield fractions of three sizes.

Benefits
  • Compact mobile screen
  • Interchangeable and curved screen meshes
  • Safe and reliable push button control
  • Bi-Power available for external electricity
MACHINE SPECIFICATIONS
Screen
Engine
Feed Hopper
Machine weight
3 580 x 1524 mm
CAT, 75 / 98 / 106 kW
5.5 m³
23 000kg
Detailed Description

The Lokotrack® ST3.5™ is designed with compact transport dimensions, high-quality components, and to meet the latest global health and safety legislation.

The standard ST3.5 two-deck Lokotrack is capable of producing two-sized fractions, and depending on the application, an optional two-deck vibrating grid can be installed to yield fractions of three sizes.

Features

The high capacity two-bearing two-deck screen box is equipped with interchangeable screen meshes minimizing customer stock holding costs. The Lokotrack® ST3.5™ is designed to achieve the lowest sustainable cost per ton and it has unmatched efficiency and capacity in its size class.

Work safety is ensured by the built-in safety features of all the components, structural solutions and low voltage control system.

CAT® diesel engine, together with an efficient hydraulic system, enables trouble-free and cost-efficient operation also in demanding applications and extreme climate conditions. Compact dimensions and low transport weight add value through lower transport costs.

PROCESS OVERVIEW

Lokotrack ST3.5 is a great unit to produce calibrated aggregates on a construction site. It can operate in a multi-stage crushing processes with other Metso Lokotracks. Optional vibrating grid increases flexibility in applications. Typical applications include screening of natural sand.

HOW IT WORKS

Material is fed by an excavator, wheel loader or conveyor. Depending on the application, vibrating grid or rock box can be used in a feed hopper. Lifting conveyor takes material to two deck screen from which fines and wing conveyors take material to end product piles.

Metso Lokotrack ST3.8 Mobile Screen

The Lokotrack® ST3.8™ mobile screen provides precise screening and high capacity within compact dimensions. Its double deck screen, Metso IC™ process control system and powerful CAT® diesel engine make ST3.8 a great unit to work with in various standalone and Lokotrack multistage applications.

Benefits
  • Perfect choice for multistage crushing and screening processes
  • Fuel efficient screening
  • Interchangeable curved screen meshes
  • Bi-Power available for external electricity
MACHINE SPECIFICATIONS
Screen
Engine
Feed Hopper
Machine weight
5 480 x 1524 mm
CAT, 75 / 8 / 106 kW
7.5 m³
28 000kg
Detailed Description

The Lokotrack® ST3.8™ mobile screen provides precise screening and high capacity within compact dimensions. Its double deck screen, Metso IC™ process control system and powerful CAT® diesel engine make ST3.8 a great unit to work with in various standalone and Lokotrack multistage applications.

Features

The new engine package provides the best fuel efficiency due to the optimised hydraulic system and easy access to the service locations. Metso IC™ process control system offers single-button start-up and the possibility to interlock the Lokotrack® ST3.8™ with other Lokotrack crushing and screening plants.

Screen meshes are interchangeable, which means less hassle on-site and with inventory, in addition to quick adaption to different applications. Side platforms come as standard to enable safe maintenance of the unit.

High-quality components and engineering without compromises ensure trouble-free production. With features like radio remote control and a double-deck vibrating grizzly, you can fine-tune the Lokotrack ST3.8 to perfectly match your personal requirements.

Process overview

Lokotrack ST3.8 is found on quarries, recycling and construction sites. Numerous of additional features such as vibrating grid and push button or Metso IC process control system makes it the great choice for rental business.

How it works

Material is fed by an excavator, wheel loader or conveyor. Depending on the application grid, vibrating grid or rock box can be used in a feed hopper. Lifting conveyor takes material to two deck screen from which fines and wing conveyors take material to end product piles.

Metso Lokotrack ST4.8 Mobile Screen

The Lokotrack® ST4.8™ mobile screen produces four end products with its triple deck screen. The unit has a product conveyor and three side conveyors. All the conveyors are hydraulically foldable and the ST4.8 is transported as a single unit. Metso IC™ process control system and powerful CAT® diesel engine make ST4.8 a great unit to work with in various standalone and Lokotrack multistage applications.

MACHINE SPECIFICATIONS
Screen
Engine
Feed Hopper
Machine weight
5 4800 x 1 524 mm
CAT, 75 / 98 / 106 kW
7.5 m³
28 000kg
Benefits
  • Triple deck screen for four end products
  • Interchangeable curved screen meshes
  • Engineered to operate in a multi-stage crushing processes
  • Bi-Power available for external electricity
  • Washing screen available with complete rinser equipment
Detailed Description

The Lokotrack® ST4.8™ mobile screen produces four end products with its triple deck screen. The unit has a product conveyor and three side conveyors. All the conveyors are hydraulically foldable and the ST4.8 is transported as a single unit. Metso IC™ process control system and powerful CAT® diesel engine make ST4.8 a great unit to work with in various standalone and Lokotrack multistage applications.

Features

The new engine package provides the best fuel efficiency due to the optimised hydraulic system and easy access to the service locations. Metso IC™ process control system offers single-button start-up and the possibility to interlock the Lokotrack® ST4.8™ with other Lokotrack plants.

Screen meshes are interchangeable, which means less hassle on-site and with inventory, in addition to quick adaption to different applications. Side platforms come as standard to enable safe maintenance of the unit.

High-quality components and engineering without compromises ensure trouble-free production. With features like radio remote control and a heavy-duty air filter, you can fine-tune the Lokotrack ST4.8 to perfectly match your personal requirements, including closed circuit applications with other Lokotrack crushing and screening plants.

Process overview

You will more than likely find Lokotrack ST4.8 in quarries or construction sites, operating together with other Metso Lokotracks. Its three-deck screen with four end products is highly appreciated in aggregate production. Metso IC process control system makes sure that unit stays up and running whenever needed.

How it works

Material is fed by the excavator, wheel loader or conveyor. Depending on the application grid, vibrating grid or rock box can be used in a feed hopper. Lifting conveyor takes material to three deck screen from which fines and wing conveyors take material to end product piles or back to the crusher when operating in a close circuit.

Benefits
  • Triple deck and dual-slope screen for four end products
  • Great mobility on quarries and construction sitesEngineered to work in
  • combination with Lokotrack units
MACHINE SPECIFICATIONS
Screen
Engine
Machine weight
6 000 x 1 800 mm
CAT, 130 kW
30 500kg
Detailed Description

The Lokotrack® ST620™ mobile screen is a specially designed dual-slope plant for quarry and mine applications where efficient fine screening and good mobility are appreciated. Its three side conveyors, product conveyor and feed funnel have been designed to match perfectly with other Lokotrack crushing and screening plants.

Features

The ST620’s DS series high-performance triple deck screen has been developed for the highest capacity in mobile applications. A large screen deck area for all three decks and a steeper inclination angle at the loading end are standard features of the ST620, designed to guarantee you the best output.

Screening accuracy is ensured by a shallower angle at the discharge end. The hydraulically driven screen can be equipped with a wide range of screening meshes to suit different product sizes and requirements.

The market leading Metso IC™ process control and diagnostics system, a standard feature of the ST620, offers single-button start-up and the possibility to interlock ST620 with other Lokotrack crushing and screening plants.

It continuously monitors unit functionality and protects from misuse. Metso IC improves your screening efficiency and makes the ST620 safer and easier to operate.

Process overview

Lokotrack ST620 is used in aggregate production, to create high production and precise screening.

How it works

Lokotrack ST620 is fed by conveyor. Lifting conveyor takes material to screen and then to fine and side conveyors. With additional by pass chute material flows can be combined.

MAXIScalp

Mining for 100-carat diamonds, quarrying the world’s hardest rock, recycling entire shopping centers, none of these are easy applications. What separates the best players from the rest is efficiency, cost per tonne, maintenance and output. To ensure your operation stays on top form you need production and to get production you need machine uptime. Welcome to the MAXIscalp.

At a glance
  • MIDGRADE AND FINES CONVEYOR
  • 5m stockpile height
  • 800mm wide belt width
  • Multiple length options (16m standard)
  • Power 9.2kW
  • SCREEN/SCREENBOX
  • Up to 600tph
  • Rapid grizzly option
  • Rapid screen option
  • Top deck size 4800mm x 1500mm
  • Bottom deck size 3650mm x 1500mm
  • Speed 900rpm
  • Power 22kW
  • APRON FEEDER
  • 7m3 capacity
  • Variable speed drive
  • Feeder width 1120mm
  • Power 18.5kW
  • SKID FRAME
  • Heavy-duty design
  • Hydraulically adjustable screen angle support frame
Detailed Description

Whether its mining for 100-carat diamonds, quarrying the world’s hardest rock, recycling entire shopping centers, the Pilot Maxi-Scalp can and has delivered in the field for all these applications. What separates the best operators from the rest is the ability to run efficient operations and generate maximum yield of product. To make your targets, you need reliable production and to get reliable production you need your equipment running at it’s maximum potential.

Our design and engineering team was called upon to create the MAXIscalp 600 with exactly that in mind: maximum availability, minimum downtime. The 7m³ apron feeder, large and aggressive double-deck screenbox, wide discharge conveyors and heavy-duty support structure, combine perfectly with Pilot Crushtec’s industry leading after-sales support to minimise downtime and keep your plant running and productive.

With the minimum number of moving parts and the toughest design of any scalping screen on the market, the MAXIscalp 600 ensures the highest unit uptime yet. That is how we increase on your production. That is how we maximise your profit. That is what the MaxiScalp can do for you.

The MAXIscalp 600 is the world’s first modular, static scalping plant. Combining Pilot Modular’s famous versatility, the ease and affordability of running a static plant and the ruggedness of a system developed in the unforgiving African diamond mines, it is the equipment that will separate you from the rest of the competition.

Pilot Modular DD2412 Screen

Pilot Crushtec’s DD2412 is a heavy-duty, semi-mobile, modular screen designed to operate in diverse applications such as quarrying, mining, recycling, infrastructure and construction. The screens are ideal for wet and dry screening, scalping and sizing a wide-range of applications to meet the requirements of contractors, miners and quarries

MACHINE SPECIFICATIONS
Screen
Electric Motor
Open Screen Area
Screen Angle Adjustment
Machine Weight
double deck screen box
Deutz 5.5kW
2440mm x 1220mm
short leg: 15o - 24o; long leg: 32.5o - 40o
2 200kg
At a glance
  • Double deck screen box
  • 2-deck, 2-bearing, reversible screenbox utilising mesh: RapidScreen or piano wire
  • Heavy-duty skid frame
  • 5.5kW electric motor drives, pulleys and V-belts
  • Adjustable angle screenbox support frame complete with 8 spring supports
  • Two bearing eccentric drive shaft
  • Under screen rubber lined sump with rubber lined trough
  • Top deck mesh and bottom piano wire
  • Reject and middle grade chutes
  • Boiling box on feed inlet
  • Top and bottom deck spray bars
  • Dry screen option: Single dry sandbox
  • Wet screen option: Washing equipment consisting of boiling box, spray bars and wet fines sandbox
  • Wet sump outlet
  • Access walkways for maintenance
Detailed Description

The DD2412 consists of a double screen box mounted on a heavy-duty skid frame with an electric drive, pulleys and V-belts. Its standard features include an adjustable angle screenbox support frame, 2 bearing eccentric drive shaft, under screen rubber lined sump with rubber lined trough, reject and middle grade chutes, boiling box on feed inlet and a wet sump outlet. Depending on the material and arrangement, the DD2412 can screen up to 200tph with a feed size of up to 100mm and can produce accurately sized end products. The top deck consists of mesh and the bottom deck of piano wire; however, they can be alternated and fitted with meshes, piano wire, slotted, poly panel or Rapid Screen heavy-duty scalping and finger-screening solutions to suit contractors’ needs and requirements.

All Pilot Crushtec’s screens are available ex-stock, supplied ready to assemble and are easily transported. The Modular Screen DD2412 is field proven and designed to integrate with the entire Pilot Modular range of conveyors, magnets, impactors, feeders, hoppers, chutes and more

Pilot Modular DD3615 Screen

Pilot Crushtec’s DD3615 is a heavy-duty, semi-mobile, modular screen designed to operate in diverse applications such as quarrying, mining, recycling, infrastructure and construction. The screens are ideal for wet and dry screening, scalping and sizing a wide-range of applications to meet the requirements of contractors, miners and quarries.

At a glance
  • Double deck screen box
  • 2-deck, 2-bearing reversible screenbox utilising mesh, RapidScreen or piano wire
  • Heavy-duty skid frame
  • 11kW electric motor drives, pulleys and V-belts
  • Adjustable angle screenbox support frame complete with 8 spring supports
  • Two bearing eccentric drive shaft
  • Feed end spill plate with replaceable steel liners
  • Top deck mesh and bottom piano wire
  • Reject and middle grade chutes
  • Boiling box on feed inlet
  • Top and bottom deck spray bars
  • Dry screen option: Single dry sandbox
  • Wet screen option: Washing equipment consisting of boiling box, spray bars and wet fines sandbox
  • Wet sump outlet
  • Access walkways for maintenance
MACHINE SPECIFICATIONS
Screen
Electric Motor
Open Screen Area
Screen Angle Adjustment
Machine Weight
double deck screen box
Deutz 11kW
3650mm x 1520mm
short leg: 16o - 24o; long leg: 27o - 35o
4 500kg
Detailed Description

The DD3615 consists of a double screen box mounted on a heavy-duty skid frame with an electric drive, pulleys and V-belts. Its standard features include an adjustable angle screenbox support frame, 2 bearing eccentric drive shaft, feed end spill plate, boiling box on feed inlet and a wet sump outlet. Depending on the material and arrangement, the DD3615 can screen up to 300tph with a feed size of up to 100mm and can produce accurately sized end products. The top deck consists of mesh and the bottom deck of piano wire; however, they can be alternated and fitted with meshes, piano wire, slotted, poly panel or Rapid Screen heavy-duty scalping and finger-screening solutions to suit contractors’ needs and requirements. The DD3615 screen has reject and middle-grade chutes, as well as an oversize chute to the right-hand side and a mid-grade chute to the left-hand side.

All Pilot Crushtec’s screens are available ex-stock, supplied ready to assemble and are easily transported. The Modular Screen DD3615 is field proven and designed to integrate with the entire Pilot Modular range of conveyors, magnets, impactors, feeders, hoppers, chutes and more

Pilot Modular DD7215 screen

Pilot Crushtec’s DD7215 is a heavy-duty, semi-mobile, modular screen designed to operate in diverse applications such as quarrying, mining, recycling, infrastructure and construction. The screens are ideal for dry screening, scalping and sizing a wide-range of applications to meet the requirements of contractors, miners and quarries.

At A Glance
  • Double deck screen box
  • 2-deck, 2-bearing reversible screenbox utilising mesh, RapidScreen or piano wire
  • Heavy-duty skid frame
  • Two 11kW electric motor drives, pulleys and V-belts
  • Adjustable angle screenbox support frame complete with 8 spring supports
  • Two bearing eccentric drive shaft
  • Feed end spill plate with replaceable steel liners
  • Top deck mesh and bottom piano wire
  • Reject and middle grade chutes
  • Spreader plate
  • Dry screen option: Single dry sandbox
  • Access walkways for maintenance
  • Optional wet screening conversion
MACHINE SPECIFICATIONS
Screen
Electric Motor
Open Screen Area
Screen Angle Adjustment
Machine Weight
double deck screen box
2 x Deutz 11kW
7300mm x1520mm
short leg: 16o - 30o; long leg: 15o - 22o
4 500kg
Detailed Description

The DD7215 consists of a double screen box mounted on a heavy-duty skid frame with two electric motor drives, pulleys and V-belts. Its standard features include an adjustable angle screenbox support frame, 2 bearing eccentric drive shaft, feed end spill plate and spreader plate. Depending on the material and arrangement, the DD7215 can screen up to 300tph with a feed size of up to 100mm and can produce accurately sized end products. The top deck consists of mesh and the bottom deck of piano wire; however, they can be alternated and fitted with meshes, piano wire, slotted, poly panel or Rapid Screen heavy-duty scalping and finger-screening solutions to suit contractors’ needs and requirements. The DD7215 screen has reject and middle grade chutes as well as an oversize chute to the right-hand side and a mid-grade chute to the left-hand side.

All Pilot Crushtec’s screens are available ex-stock, supplied ready to assemble and are easily transported. The Modular Screen DD7215 is field proven and designed to integrate with the entire Pilot Modular range of conveyors, magnets, impactors, feeders, hoppers, chutes and more

Pilot Modular DWS3015 Screen

Pilot Crushtec’s DWS3015 is a heavy-duty, semi-mobile, modular dewatering screen designed to operate in diverse applications such as quarrying, mining, recycling, infrastructure and construction. The screens are ideal for screening, scalping, sizing and dewatering a wide-range of applications to meet the requirements of contractors, miners and quarries

At A Glance
  • Double deck screen capacity
  • Twin vibrator motors
  • 2-deck, 2-bearing reversible screenbox utilising mesh, RapidScreen or piano wire
  • Heavy-duty skid frame
  • Two 4kW electric motor drives, pulleys and V-belts
  • Adjustable angle screenbox support frame complete with 8 spring supports
  • Two bearing eccentric drive shaft
  • Inclined deck 5°
  • Polyurethane panels
  • Steel coil spring
  • Wet screen option: Washing equipment consisting of boiling box, spray bars and wet fines sandbox
  • Wet sump outlet
MACHINE SPECIFICATIONS
Screen
Electric Motor
Open Screen Area
Screen Angle Adjustment
Machine Weight
double deck screen box
2 x Deutz 4kW
3000mm x 1500mm
5o
2 690kg
Detailed Description

The DWS3015 consists of a double screen box mounted on a heavy-duty skid frame with twin vibrator motors, pulleys and V-belts. Its standard features include an adjustable angle screenbox support frame, 2 bearing eccentric drive shaft, a 5-degree inclined deck, polyurethane panels and steel coil spring. Depending on the material and arrangement, the DWS3015 can screen up to 200tph with a feed size of up to 150mm and can produce accurately sized end products.

All Pilot Crushtec’s screens are available ex-stock, supplied ready to assemble and are easily transported. The Modular Screen DWS3015 Dewatering Screen is field proven and designed to integrate with the entire Pilot Modular rangeof conveyors, magnets, impactors, feeders, hoppers, chutes and more.

RapidScreen

The Pilot RapidScreen system is a unique, versatile, self cleaning screening media for vibrating screens to provide high capacity separation in all conditions and diverse applications. The RapidScreen system is easy to fit and ready to run, designed to fit any inclined screen for screening wet, sticky or abrasive materials.

At A Glance

Quick replacement time for worn rod blocks:
• Step 1: Simply release the rod block from the rod block holder by un-tightening 3 or 4 bolts. Fit a new rod block and tighten the bolts.
• Step 2: Using a new steel pin knock the worn pin out of the rod block holder until the new pin is in position.
• Replace only worn pins, no need to replace an entire mesh screen
• Low cost of replacement pins and rod blocks
• Self-cleaning – no cross wires, nothing for tough, sticky, dirty material to get blocked on
• Rod blocks with varying aperture sizes can be stocked and fitted quickly to suit changing product size requirements
• Reduced downtime – replace only worn areas using simple tools
• Divagating action of the pins shakes off dirt, keeping the deck clean at all times
• No pegging, so no blocked screens

Detailed Description

This unique product consists of an assembly of cascading pins mounted into clamping blocks (rod blocks) fitted into cross members (rod block holders). This assembly is designed to fit almost all inclined vibrating screens to separate wet, sticky and tough to screen materials. This versatile screening media provides huge increases in throughput capacity.

Replaceable steel pins are fitted into steel or HDPE rod blocks at apertures to suit requirements. These rod blocks are then fitted into cross members or rod block holders and are quickly and easily locked into position. The cross members or rod block holders are bolted into an assembly which is then fitted into the inclined vibrating screen. The cross members or rod block holders can be independently adjusted to increase or decrease the incline angle of the steel pins thereby speeding up or slowing down the flow of material over the screen. The cross members or rod block holders are fitted at positions so that the pins overlap each other to create a cascading effect.

Metso COMPACT CVB1540

Metso COMPACT CVB-M™ inclined screens with circular motion offer one of the most versatile screen arrangements to provide high reliability. The compact design is optimized for high portability without sacrificing performance.

MACHINE SPECIFICATIONS CVB-1540-3M™  
Deck Dimension
Area
Decks
MV Vibrator
Weight
1 500 x 4 000 mm
6 m²
3
2 x MV2
4 000 kg
MACHINE SPECIFICATIONS CVB-1540-4M™ 
Deck Dimension
Area
Decks
MV Vibrator
Weight
5’ x 13’
65 ft²
4
2 x MV2
10 000 kg
Detailed Description

Metso COMPACT CVB-M™ inclined screens with circular motion offer one of the most versatile screen arrangements to provide high reliability. The compact design is optimized for high portability without sacrificing performance.

An extremely versatile solution In many applications, the set-up time is crucial, as the application and process needs change from location to location. The design of the Metso COMPACT CVB-M™ inclined screens includes features so that it can be quickly put into operation. These features include fast and efficient change of the screening media, and the ability to adjust stroke and RPM parameters within a wide range to optimize performance quickly.

As part of the Metso COMPACT screen series, the FS™ horizontal screens are designed for integration into tight spaces, both with fixed and mobile plants. The FS screens include carefully selected features in a standard configuration, for easy and reliable operation.

A high accuracy screen Metso COMPACT FS™ flat screens are horizontal elliptical motion screens. This screen is extremely compact for the best portability. Its triple shaft line generates a high-energy elliptical vibration. The combination of horizontal decks + high acceleration + aggressive elliptical vibration provides a strong stratification of the bed depth, which leads to high screening accuracy.

Metso COMPACT CVB1845

Metso COMPACT CVB-M™ inclined screens with circular motion offer one of the most versatile screen arrangements to provide high reliability. The compact design is optimized for high portability without sacrificing performance.

MACHINE SPECIFICATIONS CVB1845-3M™  
Deck Dimension
Area
Decks
MV Vibrator
Weight
1 800 x 4 500 mm
8.1 m²
3
2 x MV2
4 500 kg
MACHINE SPECIFICATIONS CVB1845-4M™ 
Deck Dimension
Area
Decks
MV Vibrator
Weight
6’ x 15’
87.2 ft²
4
2 x MV2
5 100 kg
Detailed Description

Metso COMPACT CVB-M™ inclined screens with circular motion offer one of the most versatile screen arrangements to provide high reliability. The compact design is optimized for high portability without sacrificing performance.

An extremely versatile solution In many applications, the set-up time is crucial, as the application and process needs change from location to location. The design of the Metso COMPACT CVB-M™ inclined screens includes features so that it can be quickly put into operation. These features include fast and efficient change of the screening media, and the ability to adjust stroke and RPM parameters within a wide range to optimize performance quickly.

As part of the Metso COMPACT screen series, the FS™ horizontal screens are designed for integration into tight spaces, both with fixed and mobile plants. The FS screens include carefully selected features in a standard configuration, for easy and reliable operation.

A high accuracy screen Metso COMPACT FS™ flat screens are horizontal elliptical motion screens. This screen is extremely compact for the best portability. Its triple shaft line generates a high-energy elliptical vibration. The combination of horizontal decks + high acceleration + aggressive elliptical vibration provides a strong stratification of the bed depth, which leads to high screening accuracy.

Metso COMPACT CVB2060

Metso COMPACT CVB-M™ inclined screens with circular motion offer one of the most versatile screen arrangements to provide high reliability. The compact design is optimized for high portability without sacrificing performance.

MACHINE SPECIFICATIONS CVB2060 – 3m  
Deck Dimension
Area
Decks
MV Vibrator
Weight
2 000 x 6 000 mm
12 m²
3
2 x MV3
6 500 kg
MACHINE SPECIFICATIONS CVB2060 – 4m 
Deck Dimension
Area
Decks
MV Vibrator
Weight
6.6’ x 20’
129.2 ft²
4
2 x MV3
10 200 kg
Detailed Description

Metso COMPACT CVB-M™ inclined metso screens with circular motion offer one of the most versatile screen arrangements to provide high reliability. The compact design is optimized for high portability without sacrificing performance.

An extremely versatile solution In many applications, the set-up time is crucial, as the application and process needs change from location to location. The design of the Metso COMPACT CVB-M™ inclined screens includes features so that it can be quickly put into operation. These features include fast and efficient change of the screening media, and the ability to adjust stroke and RPM parameters within a wide range to optimize performance quickly.

As part of the Metso COMPACT screen series, the FS™ horizontal screens are designed for integration into tight spaces, both with fixed and mobile plants. The FS screens include carefully selected features in a standard configuration, for easy and reliable operation.

A high accuracy screen Metso COMPACT FS™ flat screens are horizontal elliptical motion screens. This screen is extremely compact for the best portability. Its triple shaft line generates a high-energy elliptical vibration. The combination of horizontal decks + high acceleration + aggressive elliptical vibration provides a strong stratification of the bed depth, which leads to high screening accuracy.

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