Conveyors

Discover our full range of conveyors for the transfer of materials between feeders, crushers and screens in quarrying, mining, recycling, infrastructure and construction applications right here.

CONVEYORS

Pilot Crushtec International (Pty) Ltd supplies a full range of cost-effective, fit-for-purpose conveyors including a complete range of easily adaptable, semi-mobile conveyors for transfer of materials between feeders, crushers and screens. The 600mm, 750mm, 1050mm and 1200mm wide conveyors are ideal in quarrying, mining, recycling, infrastructure and construction applications. Pilot Modular conveyor systems provide efficient transfer of a wide variety of materials such as coal, aggregate, sand, construction and demolition (C&D) waste, mine ore, crushed rock and river gravel.

Pilot Modular conveyors have capacities to suit our complete range of crushing, screening and washing equipment. The standard semi-mobile transfer and stockpiling conveyors are designed to integrate with the Pilot Modular range and are supplied complete and ready-to-run, ensuring rapid installation. Pilot Crushtec International supplies standard modules, which are reconfigurable and scalable, and therefore allow customers to start small and change or grow their processing plant as demand increases. These tried and tested conveyors are robust and designed to handle most conditions and materials in all types of applications.

pilot modular conveyors:
  • Quickly and efficiently designed, delivered and set-up within hours.
  • All modules are ready to run – no need for foundations and outsourced frame supply
  • Easily adaptable for changing requirements and increased demand
  • Turnkey conveyors from a range of stock standard equipment
  • Spare parts are readily available from our PartsLink division
  • Mine spec safety standards
Features:
  • 600mm, 750mm or 1050mm wide conveyor belting options
  • Modular construction for various lengths
  • Fixed or mobile support structures with slewing ability
  • Feed boot with rubber skirting
  • Tail drum guarding
  • Tail drum plough scraper
  • Angle adjustable troughing idlers
  • Self-tensioning belt scraper on drive drum
  • Rubber lagged drive drum
  • Electric motor drive
  • Emergency trip lines
  • Belt scales
Edge tracked conveyors

EDGE innovate has taken decades of experience in manufacturing conveyors to create the track stacker series. Boasting an array of feature, the TS-Series includes a highly efficient hydraulic drive system with variable belt speed, low fuel consumption, adjustable feed height and variable discharge heights. The EDGE TS-Series is the perfect stockpiling solution for a vast range of applications.

To get up and running and start generating revenue quickly, add Pilot Crushtec International’s conveyors to your processing plant and contact us for more detailed information.

Edge Low-Level Feeder Tracked Stacker LTS75

The LTS75 has a unique hopper design to enable direct-feed by an excavator, loader, crusher and screener onto the belt.  It is robust in design for conveying heavy aggregate such as oversized Iron ore. It is available as a belt feeder or heavy-duty steel feeder and has a huge stockpiling capacity.

At A Glance
  • Versatile ship loading and unloading
  • Rear & side feed
  • Large hopper – can be fed by large excavator buckets
  • Heavy-duty apron feeder for oversized/heavy materials
  • User-friendly control system
  • Flexible rail car loading
  • High-capacity extendable hopper
  • Speed adjustable feeder belt
  • Huge power-unit accessibility
  • Road transportable
MACHINE SPECIFICATIONS
Machine
Dual Power

Capable
65ft or 75ft
diesel Genset / electric hydraulic power pack / twin direct electric drive
over 1000tph
Detailed Description

The LTS75 has a unique hopper design to enable direct-feed by an excavator, loader, crusher and screener onto the belt. It is robust in design for conveying heavy aggregate, such as oversized iron ore. It is available as a belt feeder or heavy-duty steel feeder and has a huge stockpiling capacity.

The LTS75 can reduce fuel, maintenance and labour costs by up to 80%. It has superb manoeuvrability around site and a rapid set-up time.

Edge Radial Tracked Stockpiler RTS80

The Radial Tracked Stockpiler Series is a unique concept to the marketplace. Essentially, it is a Radial Wheeled Stockpiler and Tracked Stockpiler all-in-one!

At a glance
  • Can be used to create numerous stockpiles of different materials
  • Eliminates material segregation, compaction and contamination
  • Tracked unit allows both 360° continuous rotation and excellent on-site manoeuvrability
  • Optional fully-automatic stockpiling system
  • Largest capacity Radial Stockpiler available on the market
  • Can reduce fuel, maintenance and labour costs by up to 80%
  • Innovatively designed for fuel efficiency
  • Capable of being fed by large Primary Crushers, Secondary Crushers and Screens
MACHINE SPECIFICATIONS
Conveyor Belt Width
Stockpile Rates
Diesel
Stockpiling Capacity
36” (900mm) – 48” (1200mm)
100 tph – 1000 tph
30% more
Huge 360° Windrow
Detailed Description

The Radial Tracked Stockpiler Series is a unique concept to the marketplace. Essentially, it is a Radial Wheeled Stockpiler and Tracked Stockpiler all-in-one!

The remote-control track system is used to move the machine around site including rough terrain. It is also of benefit when re-locating the machine to a different site, as it can easily be tracked onto a low loader or Low-Boy. When the machine has been positioned for work using the Tracks, the EDGE Radial Tracked Stacker can produce a 360° stockpile. By engaging (via remote control) the wheel drive system, the operator can remotely radial the RTS Series either clockwise or ant-clockwise to create a 360° stockpile. The automatic angle adjustment allows the machine to increase the angle of the machine as the stockpile below increases.

Edge Tracked Stockpilers – Track Conveyors TS80

EDGE Tracked Stockpiler / Track Conveyor Series ensures the operator maximises the processing of materials by keeping screens, crushers or shredders operating at maximum capacity.

At A Glance
  • Highly efficient hydraulic drive system with variable speed control
  • Capable of operating in hostile and harsh environments
  • Designed for quick and efficient transportation
  • Massive stockpiling capacities
  • Can reduce fuel, maintenance and labour costs by up to 80%
  • Innovatively designed for fuel efficiency
  • Impressive stockpiling rates from 100 -1000+ Tonnes per Hour
  • Can be continually fed by any Primary / Secondary Crusher, Screener or Shredder
  • Fully-tracked for on-site mobility
MACHINE SPECIFICATIONS
Conveyor Belt Width
Conveyor Length
Fuel Consumption
Stockpiling
Stockpile Rates
36” (900mm) – 48” (1200mm)
50ft (15m) to 80ft (24m)
5 litres per hour
0-350mm (14 inch down) material
100tph – 1000tph
Detailed Description

EDGE Tracked Stockpiler / Track Conveyor Series ensures the operator maximises the processing of materials by keeping screens, crushers or shredders operating at maximum capacity.

The Tracked Stackers from EDGE boast a variety of features including robust construction and huge stockpiling capacity. It is perfect for recycling, demolition or quarry applications where mobility, performance and durability are paramount.

Metso Lokotrack CT3.2 Mobile Conveyor

The track-mounted Lokotrack® CT3.2™ mobile conveyor offers an ideal solution for applications that require high stockpile capacity and excellent material transfer capabilities

At A Glance
  • Easy solution to increase stock pile height
  • Fast way to implement closed circuit applications
  • Increases flexibility in the multistage crushing processes
MACHINE SPECIFICATIONS
Conveyor Belt Width
Engine
Stockpile Rates
Weight
1050 mm
Caterpillar C2.2 38kW
400 mtph
CT3.2 9560 kg, CW3.2 6410 kg
Detailed Description

The track-mounted Lokotrack® CT3.2™ mobile conveyor offers an ideal solution for applications that require high stockpile capacity and excellent material transfer capabilities.

Features

Lokotrack® CT3.2™ is powered by the CAT® C2.2 and for the wheel-mounted CW3.2, a power pack is available as an option. Additional features like a rock box, impact bars and double drive make the CT3.2 an ideal conveying solution for different feed sizes and capacities.

The mobile conveyor adds flexibility to Lokotrack multistage crushing and screening applications. It enables easy and fast closed-circuit operation even with special combinations. When in open loop, a high discharge height increases the stockpile capacity, and with an additional radial drive on the CW3.2, the discharge end can be moved radially.

Lokotrack CT3.2 and CW3.2 are easy and safe to use, especially when hydraulic tilting is applied. Spare and wear parts, as well as Metso support, are available for any other Lokotrack crushing and screening plant.

Process overview

Material is typically fed by conveyor into feed chute. From there, material is conveyed onwards. Discharge height can be adjusted and, depending on feed material rock box, impact bars and double drive can be utilised.

How it works

Conveyor is ready to use within minutes. Just drive it off the trailer, tilt tail and discharge end open, adjust angle and start the conveyor. Track drive makes it easy to move on site just like any other Lokotrack unit.

At A Glance
  • 450mm wide conveyor belt
  • 10m length
  • Feed boot with rubber skirting
  • Tail drum guarding
  • Tail drum plough scraper
  • Angle adjustable troughing idlers
  • Self-tensioning belt scraper on drive drum
  • Rubber lagged drive drum
  • Electric motor drive
  • Emergency trip lines
  • Spare parts are readily available from our PartsLink division
MACHINE SPECIFICATIONS
Conveyor Belt Width
Conveyor Length
Belt Speed
Conveyor Weight
450mm (17.7")
10m
2m/s
970kg
Detailed Description

The MC450 has a robust construction and an adaptable, modular design built to deliver many years of service. Its standard features include feed boot, tail guard, self tensioning belt scraper, tail drum plough scraper, adjustable troughing idlers, a rear pedestal and front V-legs support. The MC450 is inclined and is 10m in length. A 3kW petrol engine and hydraulic drive allow variable belt speed up to 2m/s.
All conveyors are available ex-stock and are supplied ready to assemble and are easily transported. The MC450 conveyor is tried and tested and designed to integrate with the Pilot Modular range ensuring rapid installation of an entire transfer and stockpiling system.

Pilot Modular MC600 Conveyor

The Pilot Modular MC600 is a heavy-duty 600mm wide, semi-mobile conveyor suitable for quarrying, mining, recycling, infrastructure and construction applications. It enables efficient transfer of a wide variety of materials such as coal, aggregate, sand, construction and demolition (C&D) waste, mine ore, crushed rock and river gravel.

At A Glance
  • 600mm wide conveyor belt
  • Modular construction in 16m, 13m, 10m and 7m lengths
  • Box type frame
  • Modular construction for various lengths
  • Height adjustment support legs with pneumatic tyres
  • Fixed support legs on 7m conveyor
  • Fixed or mobile support structures with slewing ability
  • Feed boot with rubber skirting
  • Tail drum guarding
  • Tail drum plough scraper
  • Angle adjustable troughing idlers
  • Self-tensioning belt scraper on drive drum
  • Rubber lagged drive pulley
  • Electric motor drive
  • Emergency trip lines
  • Spare parts are readily available from our PartsLink division
MACHINE SPECIFICATIONS
Conveyor Belt Width
Conveyor Length
Belt Speed
Conveyor Weight
600mm (24")
16m, 13m, 10m, 7m lenghts
1.5m/sec
940kg - 1660kg
Detailed Description

The MC600 has a robust, box type frame and an adaptable, modular design built to deliver many years of service. Its standard features include feed boot, tail guard, self tensioning belt scraper, tail drum plough scraper, adjustable troughing idlers, a rear pedestal and front V-legs support. The MC600 is inclined and supplied in 13m, 10m and 7m lengths. It is powered by a shaft mounted 3kW electric motor complete with gearbox. The 16m length MC600 is supplied with a shaft mounted 4kW electric motor complete with gearbox.

All conveyors are available ex-stock and are supplied ready to assemble and are easily transported. The MC600 conveyor is tried and tested and designed to integrate with the Pilot Modular range, ensuring rapid installation of an entire transfer and stockpiling system.

Pilot Modular MC800 Conveyor

The Pilot Modular MC800 is a heavy-duty 800mm wide, semi-mobile conveyor suitable for quarrying, mining, recycling, infrastructure and construction applications. It enables efficient transfer of a wide variety of materials such as coal, aggregate, sand, construction and demolition (C&D) waste, mine ore, crushed rock and river gravel.

At A Glance
  • 800mm wide conveyor belt
  • Modular construction in 24m, 20m, 16m, 12m, 8m lengths
  • Impact bed at material receiving point
  • Lattice type frame
  • Drive consisting of electric motor, reduction gearbox and v-belt drive
  • Modular construction for various lengths
  • Height adjustment support legs with pneumatic tyres
  • Fixed support legs on 8m conveyor
  • Fixed or mobile support structures with slewing ability
  • Feed boot with rubber skirting
  • Tail drum guarding
  • Tail drum plough scraper
  • Angle adjustable troughing idlers
  • Self-tensioning belt scraper on drive drum
  • Rubber lagged drive drum
  • Class 315 / 3 Ply 3.2mm top cover and 1.6mm bottom cover belting
  • Emergency trip lines
  • Walkway standard on 16m and 20m conveyor
  • Spare parts are readily available from our PartsLink division
MACHINE SPECIFICATIONS
Conveyor Belt Width
Conveyor Length
Belt Speed
Conveyor Weight
800mm (34")
24, 20m, 16m, 12m, 8m lenghts
1.5m/sec
2 600kg - 3 621kg
Detailed Description

The MC800 has a robust, lattice-type frame and an adaptable, modular design built to deliver many years of service. Its standard features include an impact bed at the material receiving point, feed boot, tail guard, self tensioning belt scraper, tail drum plough scraper, slewing axles, adjustable troughing idlers, a rear pedestal and front V-legs support. The MC800 is inclined and supplied in 12m and 8m lengths and is powered by a 7.5kW electric motor with v-belts and reduction gearbox. The 20m and 16m MC800 is supplied with 9.2kW electric motor with v-belts and reduction gearbox; also available is a 24m MC800 with 15KW electric motor.

All conveyors are available ex-stock and are supplied ready to assemble and are easily transported. The MC800 conveyor is tried and tested and designed to integrate with the Pilot Modular range, ensuring rapid installation of an entire transfer and stockpiling system.

Pilot Modular MC750 Conveyor

The Pilot Modular MC800 is a heavy-duty 800mm wide, semi-mobile conveyor suitable for quarrying, mining, recycling, infrastructure and construction applications. It enables efficient transfer of a wide variety of materials such as coal, aggregate, sand, construction and demolition (C&D) waste, mine ore, crushed rock and river gravel.

At A Glance
  • Width: 750mm wide
  • Length Options: 8m, 11m, 16m, 21m and 26m
  • Belt Type: Class 500/4 ply; 5m top x 1.5m bottom covers
  • Belt Tracking: Adjustable screw type
  • Speed: 1.5m/s
  • Idlers: SABS 127mm diameter idlers, 20° idlers at feed and discharge ends;
  • 35° idlers along length
  • Drive Drum: Rubber lagged
  • Tail Drum: Crowned, slatted.
  • Guarding: Fully guarded drive and tail drum area. Nip guards on return
  • rollers.
  • Scraper: Self tensioning belt scraper on drive drum. Plough scraper at tail drum.
  • Support: Height adjustable structure mounted on axle with pneumatic tyres.
  • Slewing axles on 12m, 16m, 20m and 24m options.
  • Walkways: Full length 500mm wide walkways. Wraparound walkway head section. Standard walkways on 16m, 21m, 26m. Walkway optional on 11m.
  • Angle Adjustment: 10° on 8m conveyor, 12°- 20° on 12m and 16m conveyor and 13° – 20° on 20m and 24m conveyor as per table overleaf.
  • Load-in: Feed boot with rubber skirting
Pilot Modular MC1050 Conveyor

The Pilot Modular MC1050 is a heavy-duty, wheel-mounted 1050mm wide conveyor. It enables efficient transfer of a wide variety of materials, such as coal, aggregate, sand, construction and demolition (C&D) waste, mine ore, crushed rock and river gravel. It is supplied fully guarded and ready to run.

At A Glance
  • 1050mm wide conveyor belt
  • Drive consisting of 22kW electric motor, complete with V-belt driven reduction gearbox fitted with anti-rollback device
  • Belt speed at 1.5m/s
  • Height adjustable structure
  • Fully guarded drive and tail drum area.
  • Safety trip wire switch along entire length of conveyor
  • Fixed troughing idlers
  • Self-tensioning belt scraper on drive drum
  • Fixed support legs on base plate with slewing ability
  • Feed boot with rubber skirting
  • Tail drum guarding
  • Tail drum plough scraper
  • Guards with rubber skirts along entire length
  • Spare parts are readily available from our PartsLink division
MACHINE SPECIFICATIONS
Conveyor Belt Width
Conveyor Length
Electric Motor
Belt Speed
Conveyor Weight
1050mm
24 m
22kW 380V
1.5m/s
12000kg
Detailed Description

The MC1050 has a robust construction and an adaptable, modular design built to deliver many years of service. Its standard features include a fully guarded drive and tail drum area, self-tensioning belt scraper on drive drum, fixed troughing idlers and height adjustable structure. The MC1050 is supplied in 24m length with a 1.5 meter per second belt speed and is powered by a 22kW electric motor complete with V-belt driven reduction gearbox fitted with anti-rollback device.

All conveyors are available ex-stock and are supplied ready to run. The MC1050 conveyor is tried and tested and designed to integrate with the Pilot Modular range ensuring rapid installation of an entire transfer and stockpiling system.

Pilot Modular MC-to-10 discharge Conveyor

The Pilot Modular MC-TO-10  is a heavy-duty 1000mm wide, semi-mobile conveyor designed and manufactured to remove crushed rock from the discharge point of the C96 and the C106 crushing plants. The conveyor is inclined and discharges the crushed rock.  It enables the efficient transfer of a wide variety of materials, such as coal, aggregate, sand, construction and demolition (C&D) waste, mine ore, crushed rock and river gravel.

At A Glance
  • 1000mm wide conveyor belt
  • Impact bed at crusher discharge point
  • Drive consisting of 15kW electric motor, reduction worm gearbox
  • Fixed support legs on base plate with slewing ability
  • Feed boot with rubber skirting
  • Tail drum guarding
  • Tail drum plough scraper
  • Angle adjustable troughing idlers
  • Self-tensioning belt scraper on drive drum
  • Guards with rubber skirts along entire length
  • Emergency trip lines
  • Spare parts are readily available from our PartsLink division
MACHINE SPECIFICATIONS
Conveyor Belt Width
Conveyor Length
Electric Motor
Belt Speed
Conveyor Weight
1000mm (39.4")
11m
9.2kW
1.5m/sec
2 300kg>/br>
Detailed Description

The MC-TO-10 has a robust construction and an adaptable, modular design built to deliver many years of service. Its standard features include an impact bed at the crusher discharge point, tail guard, self-tensioning belt scraper, tail drum plough scraper, adjustable troughing idlers, a rear pedestal and front V-legs support. The MC-TO-10 is inclined and supplied in 11m length with a 1.5 meter per second belt speed. It is powered by a 15kW electric motor complete with reduction worm gearbox.

All conveyors are available ex-stock and are supplied ready to run. The MC-TO-10 conveyor is tried and tested and designed to integrate with the Pilot Modular range, ensuring rapid installation of an entire transfer and stockpiling system.

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