Brands
Pilot Crushtec is proud to exclusively represent a wide range of world-leading brands in the southern African region.
Brands
DoppiaTrac
The DoppiaTrac is a track-mounted, self-driven, feeding, crushing and stockpiling machine for medium to hard bituminous coal crushing applications and is fitted with a purpose designed 3636 double drum roll.
The DoppiaTrac is a track-mounted, self-driven, feeding, crushing and stockpiling machine for medium to hard bituminous coal crushing applications and is fitted with a purpose designed 3636 double drum roll.
EDGE Innovate
With our ethos of “Innovation at Work” EDGE Innovate persists in pushing the boundaries of design and manufacturing to produce hard working, quality machinery to fit any materials handling requirement from Recycling to Quarrying.
With our ethos of “Innovation at Work” EDGE Innovate persists in pushing the boundaries of design and manufacturing to produce hard working, quality machinery to fit any materials handling requirement from Recycling to Quarrying.
The EDGE Innovate brand stems from a long tradition in the engineering industry in Ireland. With over 25 years’ experience designing and manufacturing machinery for a range of industries globally; the EDGE team is made up of “old school” traditional quality engineering and innovative thinking alike.
Our state-of-the-art manufacturing plant based in Ireland uses the latest technology and concepts to create a reliable, durable and cost saving product portfolio of Mobile Stackers, Stockpilers and Conveyors, Tracked Stackers, Stockpilers and Conveyors, Tracked Feeders, Stockpilers and Conveyors, Trommels, Shredders, and Picking Stations.
With the ability to handle a multitude of materials such as aggregates, fertilisers, coal, ores, wood and tyres, our machines are operating across 6 continents in the harshest environments. From the blistering summer heats of the Australian outback to the chilling winter winds of Northern Canada, we design our machines to work as hard as you do.
Our highly experienced After Sales Support Department is on call 24/7 to ensure optimum performance of all our machines. At Edge we like to see the sales transaction as the start of a long-term partnership.
Generac® Mobile Tower Light
Generac® Mobile Tower Light, one of the world’s largest manufacturers of lighting towers, produces mobile freestanding light towers for sale and has developed innovative products with high performance, versatility and reliability.
Generac® Mobile Tower Light, one of the world’s largest manufacturers of lighting towers, produces mobile freestanding lighting towers and has developed innovative products with high performance, versatility and reliability.
Lighting towers manufactured by Generac® Mobile Tower Light are equipped with floodlights of different types and wattage; each of them has been tested by a third-party, independent authority, to officially certify the luminous power.
All light towers manufactured by Generac® Mobile Tower Light have a specific resistance to the wind speed, that is guaranteed only under a correct installation of the machine by following
instructions described on the user manual. The wind speed stability certifications have been issued by a third-party independent authority.
Identified target markets for these versatile products include mining, quarrying and construction sites, road works, airports and industrial premises. Emergency services and organisers of outside events also use them extensively.
Standard features:
- 4 x 1000W metal halide floodlights
- 3 x adjustable galvanised stabilisers
- Certified 80km/h wind stability
- Electrical coiled cable with a protective housing
- On/Off switch for each two floodlights
- Long run fuel tank
- Lockable access panels
- 8KVA integrated generating set
MaxiScalp
Mining for 100-carat diamonds, quarrying the world’s hardest rock, recycling entire shopping centres, are all not simple applications. What separates the best operations from the rest is their ability to run efficiently and return high levels of profit from production.
Mining for 100-carat diamonds, quarrying the world’s hardest rock, recycling entire shopping centres, are all not simple applications. What separates the best operations from the rest is their ability to run efficiently and return high levels of profit from production. To make a substantial profit, you need high and consistent levels of production. To get maximum production, you need your plant and your equipment at maximum availability.
At Pilot Crushtec, we called on our design and engineering team to create the MAXIscalp 600 with exactly that objective in mind: maximum availability, minimum downtime. The 7m3 apron feeder, large and aggressive double-deck screenbox, wide discharge conveyors and heavy-duty support structure combine perfectly with Pilot Crushtec’s industry-leading after-sale support to minimise downtime and keep your plant available and productive. With minimal moving parts and the toughest design of any scalping screen on the market, the MAXIscalp 600 ensures the highest running time yet. That is how our equipment helps to maximise your profit.
The MAXIscalp 600 is the world’s first modular, static scalping plant. Combining Pilot Modular’s famous versatility, the ease and affordability of running a static plant and the ruggedness of a system developed in the unforgiving Northern Cape diamond mines, it’s the scalper that will separate you from the rest of the competition.
Metso
At the heart of Metso South Africa is an unending drive to make the big difference for their customers. With over 100 years of accumulated knowledge, deeply committed people and industry leading solutions, Metso makes change possible.
At the heart of Metso South Africa is an unending drive to make the big difference for their customers. With over 100 years of accumulated knowledge, deeply committed people and industry-leading solutions, Metso makes change possible.
Metso serves customers in the mining, aggregates, recycling, oil, gas, pulp, paper and process industries. Metso is well positioned in all of their customers’ industries, either globally or in a selected niche market.
Metso’s customers’ and their customers’ needs derive from certain global trends – urbanisation of communities, ever increasing need for minerals and the growing demand for oil and gas – and are at the center of their drive. Metso provide their customers with world-leading products and services built on technological excellence, experience and the highest safety standards.
Metso’s offerings include products, systems, projects and services businesses. Large-scale project deliveries are typical for the mining industry, whereas their deliveries to the aggregates and oil and gas industries mainly consist of individual equipment deliveries and smaller product packages.
Through their knowledge and experience, they work with their customers to create solutions that enable them to attain their objectives.
Pilot Modular
The Pilot Modular range is an award-winning range of ready to use semi-mobile, skid mounted crushing, screening, washing and stockpiling equipment. All crush and screen machines in this range – including screens, conveyors, jaw crushers, cone crushers, horizontal impact crushers, vertical shaft impact crushers, feed hoppers and washing plants
The Pilot Modular range is an award-winning range of ready to use semi-mobile, skid mounted crushing, screening, washing and stockpiling equipment. All machines in this range – including screens, conveyors, jaw crushers, cone crushers, horizontal impact crushers, vertical shaft impact crushers, feed hoppers and washing plants – are mounted on skid-frames, do not require concrete foundations and are designed for rapid installation and easy integration with the entire product range. Machines in the Pilot Modular range can be used as a standalone machine or combined with other Pilot Modular equipment.
The Pilot Modular range consists of standard modules which are reconfigurable and scalable and therefore allow contractors to start small and change or grow their processing plant as demand increases or product requirements change. A complete crushing and screening plant can typically be set up and operating at full capacity within days from arrival on site. These tried and tested machines are robust and designed to handle the harshest conditions and toughest rock in all types of applications.
With the large demand for processed materials locally and internationally, the Pilot Modular range offers a simple and versatile solution due to its highly modular nature, designed for turnkey plants from stock standard equipment. Additionally, spare parts for the Pilot Modular range are readily available from our PartsLink division minimising contactors downtime.
In 2007, the Pilot Modular product range was the overall winner of The SA Pro/Awards by productONE, the sub-Saharan distributor for PTC’s product lifecycle management (PLM) software solutions – Pro/ENGINEER.
Customer benefits:
Quickly and efficiently designed, delivered and set-up within days
All modules ready to run – no need for foundations & outsourced frame supply
Easily adaptable for changing requirements and increased demand
Turnkey plants from range of stock standard equipment
Spare parts are readily available from our PartsLink division
Product range:
- Double & triple deck screens
- 600mm – 1200mm wide conveyors
- Vibrating grizzly and belt feeders
- Jaw crushers
- Cone crushers
- Horizontal impact crushers
- Vertical shaft impact crushers
- Washing plants
Rubble Master
Rubble Master HMH GmbH, founded in 1991, is the world’s leading manufacturer of compact recycling crushers. Rubble Master is an Austrian based company and has evolved into a strong international brand and boasts high quality values. Rubble Master emphasizes solution driven thinking, technological foresight and a genuine interest in customer needs.
Rubble Master HMH GmbH, founded in 1991, is the world’s leading manufacturer of compact recycling crushers. Rubble Master is an Austrian based company and has evolved into a strong international brand and boasts high quality values. Rubble Master emphasises solution-driven thinking, technological foresight and a genuine interest in customer needs.
The Rubble Master range – the RM60, RM70, RM80 and RM100 – consists of high quality, powerful impact crushers that provide complete recycling solutions in versatile applications without requiring any add-ons. Rubble Master Compact Recyclers produce a high-quality, uniform, cube-shaped aggregate from construction debris, natural rock and asphalt. The equipment has enormous cost benefits for contractors who can now crush and recycle waste material on-site with just one piece of machinery. A one person operation using automatic control and low fuel consumption are additional cost benefits of Rubble Master’s mobile recycling solutions.
The Rubble Master range consists of reliable and simple crushers. They offer an optimised feeding cycle, hydraulic crusher gap adjustment, variable rotor speeds and a release system that removes blockages ensuring a straightforward recycling process. These manoeuvrable Rubble Master crushers with crawler gear are also beneficial on cramped demolition sites in built-up areas as well as remote locations where access routes are difficult. This means that a number of small jobs can be handled at a variety of sites and cost conscious contactors profit from the economic recycling of a wide variety of materials to make high value aggregate.
Austrian based Rubble Master was introduced to southern Africa by Pilot Crushtec in response to increasing demand for recycling equipment. Pilot Crushtec was chosen as their southern African dealers because of their leading position in the crushing industry, their reputation for providing superior after sales support, their impressive track record and comprehensive business support facilities.
Rubble Buster
Pilot Crushtec International’s RubbleBuster SR500, an updated and technically enhanced crusher, provides an economical solution for contractors to cut costs and recycle waste material on site. The RubbleBuster, simply stated, takes the trouble out of rubble.It is a complete on-track, diesel-driven, mobile, horizontal shaft impact crusher, capable of handling 30tph to 50tph.
Pilot Crushtec International’s RubbleBuster SR500, an updated and technically enhanced crusher, provides an economical solution for contractors to cut costs and recycle waste material on site. The RubbleBuster, simply stated, takes the trouble out of rubble. It is a complete on-track, diesel-driven, mobile, horizontal shaft impact crusher, capable of handling 30tph to 50tph. With low capital and operational costs, the RubbleBuster SR500 is ideal for crushing and stockpiling in diverse recycling applications including construction and demolition waste, asphalt paving, clay and concrete bricks and blocks, porcelain, ceramics, glass and other solid waste.
At the heart of the RubbleBuster SR500 is Pilot Crushtec’s unique, heavy duty BR0605 impact crusher. The Rubblebuster offers an optimized feeding cycle; hydraulic crusher gap adjustment; variable rotor speeds and a release system that removes blockages ensuring a straightforward recycling process. It has a feed hopper and discharge conveyor mounted with the crusher as a single unit. Operation is automatic since the Rubblebuster is supplied ready for use for a wide range of sites and can adapt to cope with tough conditions. Crawler tracks offering maximum on-site mobility offer a flexible, high-performance solution for diverse recycling applications. The diesel hydraulic engine offers a high degree of reliability coupled with low operating and maintenance costs and works independently of external energy sources. It contains a crusher pressure control which allows a one man operation.
Pilot Crushtec International’s Rubblebuster was designed using state of the art solid-modeling software. With a growing interest and increase in recycling, the field tested Rubblebuster meets customers requirements in the toughest conditions.
Twister
Twister vertical shaft impact (VSI) crushers produce “in spec”, high-quality cubically shaped aggregates and sand that meets today’s demanding specifications in contracting, civil engineering and construction projects.
Twister vertical shaft impact (VSI) crushers produce “in spec”, high-quality cubically shaped aggregates and sand that meets today’s demanding specifications in contracting, civil engineering and construction projects. Vertical shaft impact (VSI) crushers have been the backbone of the Pilot Crushtec International product line up for more than twenty years with the Twister crusher having established itself as a leader in vertical autogenous rock-on-rock crushing technology. With this rock-on-rock crushing principle that reduces expensive metal crushing parts, rock reduction and shaping can be achieved with low wear costs.
The Twister VSI static range – consisting of the AC06, AC07, AC208 and AC210 – has throughput capacities ranging between 10tph and 350tph. They are often used to turn waste and flaky materials into quality cubically shaped aggregate as well as consistently graded crusher sand for use as bituminous sand, mortar sand, plaster sand or high-quality concrete sand. The low cost and high reduction crushing makes the Twister crushers ideal for use in industrial mineral processing, pre-ball mill size reduction and glass recycling.
Twister semi-mobile crushers are standard, heavy-duty crushers supplied complete and ready to run. They are mounted on skid-frames, do not require concrete foundations and are designed for rapid installation and easy integration with the rest of our product range. These tried and tested crushers are designed to handle the harshest conditions and toughest rock in all types of applications.
Twister VSI crushers use two variations of VSI crushing. The first is vertical shaft impact crushing where rock is fed onto a table type rotor which accelerates and then discharges the rock at high speed against steel anvils in the crushing chamber. The impact of the rock against the steel anvils induces fracture and breaks the rock. The second variation is called vertical shaft autogenous (VSA) crushing, where rock is fed into a multi-port rotor which accelerates and then discharges the rock at high speed against a rock filled crushing chamber. The impact of rock on rock induces fracture, breaks and shapes the rock. This unique crushing action provides low wear costs, superior products and high reduction ratios.
The field-proven Twister VSI crushers are used all over the world in aggregate, industrial milling, recycling and mineral processing applications. With over 500 units in operation around the world, Twister VSI crushers are providing users with cost-effective, high quality and high-performance solutions for their tertiary and quaternary crushing requirements.
Twister Trac
Pilot Crushtec International’s TwisterTrac VS350 is a fully-mobile, diesel hydraulic, remote-controlled, tracked Vertical Shaft Impact (VSI) crusher, used for manufacturing “in spec”, high-quality cubically shaped aggregates and sand.
Pilot Crushtec International’s TwisterTrac VS350 is a fully-mobile, diesel hydraulic, remote-controlled, tracked Vertical Shaft Impact (VSI) crusher, used for manufacturing “in spec”, high-quality cubically shaped aggregates and sand. Ideally used as a third or fourth stage crusher, TwisterTrac VS350 is used all over the world in aggregate, industrial milling, recycling and mineral processing applications. This world leading product can be used on its own or easily integrated into mobile crushing plants. The tracked TwisterTrac VS350 was engineered from the ground up, making it fit-for-purpose unlike many so-called mobile crushers which are static machines adapted to accommodate the need for mobility.
TwisterTrac VSI crushers use two variations of VSI crushing. The first is vertical shaft impact crushing where rock is fed onto a table type rotor which accelerates and then discharges the rock at high speed against steel anvils in the crushing chamber. The impact of the rock against the steel anvils induces fracture and breaks the rock. The second variation is called vertical shaft autogenous (VSA) crushing, where rock is fed into a multi-port rotor which accelerates and then discharges the rock at high speed against a rock filled crushing chamber. The impact of rock on rock induces fracture, breaks and shapes the rock. This unique crushing action provides low wear costs, superior products and high reduction ratios.
The TwisterTrac has a variable speed belt feeder, a Twister VS350 vertical shaft impact crusher, hopper and belt feeder, a discharge conveyor and a diesel hydraulic power pack, all mounted on a heavy-duty track undercarriage with dual speed configuration, and 25-degree gradeability. The TwisterTrac is controlled via a relay logic control panel with push buttons, pilot lights and failsafe interlocks for ease of operation. The TwisterTrac VS350 has throughput capacities of up to 400tph with a touch button variable speed rotor which allows variation of the rotor between 1250rpm and 1650rpm providing the ability to adjust the crusher output or final product to suit ever changing job specifications. The machine has three simple operating modes – track, automatic and manual – with menu driven user interface.
Rompi Bottlebreaker
Rompi Bottlebreaker is a compact, mobile, in-facility glass bottle crusher, designed to reclaim valuable space, reduce noise and safety risks associated with handling empty bottles and reduce time spent on managing waste.
Rompi Bottlebreaker is a compact, mobile, in-facility glass bottle crusher, designed to reclaim valuable space, reduce noise and safety risks associated with handling empty bottles and reduce time spent on managing waste.
SAVE SPACE, MONEY AND TIME NOW
ROMPI Bottlebreaker is designed to safely, quietly and quickly crush empty bottles thereby reducing the volume of waste by up to 80%. It is compact enough to fit and operate in service areas of bars, kitchens, restaurants and night clubs.