JAW CRUSHERS
Discover the world’s best Jaw Crushers for primary and secondary applications in quarrying, mining, recycling, infrastructure and construction.
JAW CRUSHERS
As part of our industry-leading product offering, Pilot Crushtec International (Pty) Ltd supplies the full range of Metso’s heavy-duty, fit-for-purpose Jaw Crushers. These innovative machines are ideal for secondary and tertiary applications in quarrying, mining, recycling, infrastructure and construction. The Jaw Crushers within our range are mobile, tracked, semi-mobile and skid-mounted equipment. They are designed to crush millions of tons of material annually, including:
- Aggregate
- Mine ore
- Construction and demolition (C&D)
- Waste material
- Blasted rock and river gravel
Pilot Modular Semi-Mobile Jaw Crushers
The Pilot Modular range of Jaw Crushers are based on a heavy-duty, traditionally-designed modular crusher skid frame, fitted with Metso crushing units, offering exceptional strength, flexibility, speed of installation and reliability.
Benefits of the Pilot Modular Jaw Crusher range
These Jaw Crushers are supplied complete and ready to run. They do not require concrete foundations and are designed for rapid installation and easy integration with the rest of the Pilot Modular product range. Our tried-and-tested Metso Jaw Crushers are designed to efficiently handle the harshest conditions and toughest rock in all types of applications.
Metso Lokotrack Mobile Jaw Crushers
The world;s best mobile Jaw Crusher range is track-mounted, ready to run, and versatile. It’s instant set-up time ensures that customers can generate income immediately and with Metso’s world-renowned reliability you are assured to minimise downtime and maximise production.
The Benefits of the Metso mobile Range
These world-leading Jaw Crushers can be used on their own or easily integrated into mobile crushing plants. They are diesel-driven and can therefore work independently of the electricity grid, requiring no external power supply. They are durable and cost-effective, saving on installation costs and time. They also offer quick and easy reconfiguration of the plant for changing production demands.
the Metso static Range
With over 100 years of operation, the Metso range of static Jaw crushers is known for being the most reliable and robust range of crushers available on the market. From the legendary C106 to the C120, the Metso range can handle all types of applications.
To get up and running, and start generating revenue quickly, add Pilot Crushtec International’s Jaw Crushers to your processing plant and contact us for more detailed information.
METSO LOKOTRACK LT106 Mobile Jaw Crushing Plant
The Lokotrack® LT106™ mobile jaw crushing plant combines over 30 years of mobile equipment experience with 21st century materials and design. It simultaneously decreases operating costs and generates the highest customer value possible.
Benefits
- Proven Nordberg C106 jaw crusher on tracks
- Fuel-efficient and reliable crushing for the best performance
- Easy to operate and maintain
MACHINE SPECIFICATIONS
Detailed Description
The Lokotrack® LT106™ mobile jaw crushing plant combines over 30 years of mobile equipment experience with 21st century materials and design. It simultaneously decreases operating costs and generates the highest customer value possible.
Features
The Lokotrack® LT106™ is equipped with the Nordberg® C106™ jaw crusher, which has a proven track record in the toughest of applications. It offers the best capacity and cost efficiency in the 40-tonne size class, with new features such as a radial side conveyor, high inertia flywheels and Metso IC™ process control system that utilises an ultrasonic material level sensor. The CAT® engine, with hydraulic drive, ensures trouble-free operation and enables the swinging function.
Lokotrack LT106’s compact dimensions and agility on tracks mean lower transport costs between and at crushing sites. The chassis design, with good clearance at both ends, enables safe and easy loading onto a trailer. The feed hopper sides, with a patented and safe hydraulic securing system and radial side conveyor, enables the unit to be ready for crushing or transport within minutes.
Daily operations are made safe and easy with new design features, such as engine layout and flywheel composite covers, as well as spacious service platforms and general excellent
accessibility. Further flexibility can be added with additional features like a screen module and long main conveyor.
Process overview
The Lokotrack LT106 is a primary crusher for recycling or rock-based material. It can be used as a first unit in a multi-stage crushing process or as a stand-alone unit in reducing applications.
How it works
Material is fed onto the feeder by excavator or wheel loader. Two stage scalping section removes the fines which can be guided to the main or side conveyor. Output material size is controlled by crusher setting. Crusher is hydraulic driven to ensure trouble free operation.
METSO LOKOTRACK LT120 Mobile Jaw Crushing Plant
The Lokotrack® LT120™ mobile jaw crushing plant combines over 30 years of mobile equipment experience with 21st century materials and design. It simultaneously decreases operating costs and generates the highest customer value possible.
Benefits
- The robust C120 crusher for high capacity in all applications
- Excellent fuel economy
- Good mobility and transportability
- Safe, quick and easy maintenance
MACHINE SPECIFICATIONS
Detailed Description
The robust Lokotrack® LT120™ mobile jaw crushing plant is an outcome of combining solid experience with a new way of thinking. The thorough design process, that pays attention to each and every detail, guarantees outstanding performance, and premium-quality Metso parts ensure a reliable solution.
Features
A reliable and efficient mobile crushing plant is the sum of several factors working together smoothly. The Nordberg® C120™ jaw crusher with its large feed opening provides excellent capacity even in the toughest applications. The hydraulic drive ensures trouble-free operation and enables the crusher direction to be changed in case of blockage. CAT® engine module provides optimal power to the high inertia flywheels.
Lokotrack LT120 is designed to be safe to operate and maintain. The jaw die bolts are easily accessible, and the composite covers protecting the flywheels can be safely and easily opened. Having good access and proper platforms really make a difference in daily operational safety.
Process overview
The Lokotrack LT120 is primary jaw crusher for aggregate production. It can be used as a first unit in a multistage crushing process or stand-alone unit in reducing applications.
How it works
Material is fed on to the feeder by an excavator or wheel loader. Two stage scalping section removes the fines which can be guided to the main or side conveyor. Output material size is controlled by crusher setting. The Crusher is hydraulic driven to ensure trouble free operation.
METSO LOKOTRACK LT120E Mobile Jaw Crushing Plant
The Lokotrack® LT120E™ mobile jaw crushing plant is a revolutionary masterpiece in mobile crushing with electricity. Superior capacity combined with excellent fuel economy provides the lowest sustainable cost per ton.
Benefits
- The robust Nordberg C120 crusher for high capacity in the most challenging
- primary crushing applications
- Excellent energy economy
- Good mobility and transportability
- Safe, quick and easy maintenance
MACHINE SPECIFICATIONS
Detailed Description
The Lokotrack® LT120E™ mobile jaw crushing plant is a revolutionary masterpiece in mobile crushing with electricity. Superior capacity combined with excellent fuel economy provides the lowest sustainable cost per ton.
Features
Lokotrack® LT120E™ is a hybrid mobile crushing plant, its power supplied either by an external network or by the 420-kVA on-board diesel generator. The electrically driven crusher and conveyors enable a highly effective, economical and environment-friendly process.
The Nordberg® C120™ jaw crusher provides outstanding capacity due to an excellent nip angle and aggressive linear stroke.
Your special requirements are taken into account with the wide range of options designed for the Lokotrack LT120E. For example, a long foldable main conveyor and wide feed hopper extensions help to customise the LT120E for your needs. Precisely designed details guarantee safe operation while proper platforms and composite covers enable easy maintenance. Compact dimensions make the Lokotrack LT120E easy to transport and operate even in the most demanding conditions.
Process overview
Lokotrack LT120 is primary jaw plant for mining and aggregate applications. It is used as a first unit in a multistage crushing process or stand-alone unit in size reduction applications.
How it works
Material is fed on to the feeder by an excavator or wheel loader. Two stage scalping section removes the fines which can be guided to the main or side conveyor. Output material size is controlled by crusher setting. Power for Lokotrack LT120E can be supplied either from external network or from 420 kVA onboard diesel generator.
Metso Lokotrack LT130E Mobile Jaw Crushing Plant
The new Lokotrack® LT130E™ mobile jaw crushing plant is the right choice for primary crushing in quarry operations. Its heavy-duty design guarantees a reliable solution and high capacity, even with the hardest feed materials. The LT130E can operate electrically with an external power source or by using an onboard diesel generator when no external power source is available.
Benefits
- Heavy-duty design for the most demanding applications
- Reduced need for blasting due to larger feed size
- Economic operation by using external power source
- High-performance generator provides power for the LT130E and additional equipment, such as a screen
- Safe and easy setup and maintenance thanks to extensive platforms, advanced design and quick couplings
MACHINE SPECIFICATIONS
Detailed Description
The new Lokotrack® LT130E™ mobile jaw crushing plant is the right choice for primary crushing in quarry operations. Its heavy-duty design guarantees a reliable solution and high capacity, even with the hardest feed materials. The LT130E can operate electrically with an external power source or by using an onboard diesel generator when no external power source is available.
Features
The new Lokotrack® LT130E™ mobile jaw crushing plant is an extremely robust primary crusher built by using heavy-duty steel elements. The LT130E has been designed for higher capacity requirements and even accepts larger feed material than its predecessor, the LT125™. During operation, LT130E is electrically driven. To minimise operational costs, an external power source is recommended. In locations where this is not possible, an integrated CAT® engine and 500 kVA generator power package ensures efficient operation.
The Nordberg® C130™ jaw crusher on the Lokotrack LT130E takes your capacity to a new level in large-scale quarry applications. A deeper 1,000 mm (40”) feed opening is able to handle coarser feed material and greatly reduces the need for blasting. A small nip angle and excellent kinematics ensure aggressive crushing along the whole length of the crushing cavity and for all rock conditions.
Metso makes it easy to adapt Lokotrack LT130E to your existing process. You only need to adjust the height of the main conveyor hydraulically and start the process. Metso’s advanced IC process control system ensures that the process runs smoothly. It connects the unit to all Lokotrack crushing and screening plants wirelessly or by using an interlocking cable. Excellent working space on platforms and easy access to all maintenance points make your daily routines much easier than before.
Process overview
The Lokotrack LT130E can be optimised to move smoothly between different sites. All the electric and hydraulic connections have quick couplings for easy disassembly. Optimised lifting points and extensive platforms increase safety and enable you to move faster.
A new easy split feature makes your life much easier if you move the unit on a regular basis. Especially for use in contracting, you can operate without heavy cranes and set up the plant within a matter of hours. The easy split advantage utilises hydraulic cylinders to lift the crusher and feeder above the body of the Lokotrack LT130E. Then, the crusher and feeder can be transferred onto a standard trailer. The body of the LT130E can be driven to the trailer by using a remote controller – just as with all smaller Lokotrack mobile plants.
How it works
The material is fed into a feeder by the excavator or wheel loader. The robust feeder removes the fines and keeps the crusher full. The fines can be guided into the main conveyor or side conveyor. The output material size is controlled by the crusher’s settings. The main conveyor transports the material into the next unit or a stockpile. The discharge height of Lokotrack LT130E’s main conveyor can be hydraulically adjusted.
Nordberg® C96™ Jaw Crusher
Nordberg® C96™ jaw crusher is an all-round crushing machine well equipped to serve in stationary and mobile applications both on the ground and underground. Generally used as a primary crusher, Nordberg® C96™ jaw crusher can also be utilized in later stages of the size reduction process.
Benefits
- Extremely reliable
- Outstanding Performance
- Safe to operate and maintain
- Easy to install and transport
MACHINE SPECIFICATIONS
Detailed Description
Nordberg® C96™ jaw crusher is a compact primary crusher engineered to perform for a long time. It is designed to be reliable and simple to operate. Assembled from convenient sized pieces, Nordberg® C96™ jaw crusher is easily dismantled for transport and reassembled if required.
Nordberg® C96™ jaw crusher shares many of the same features as other jaw crusher models in the Nordberg® C Series™. Crusher height gives a steep cavity cross-section, and the nip angle high up in the cavity, together with an aggressive well-aligned stroke at the bottom, ensure high throughput capacity and reduction.
Features:
Safe to operate and maintain
Due to convenient features and special tools Nordberg® C96™ jaw crusher is simple and quick to maintain.
Protection plates behind the jaw dies and replaceable toe wedges are standard features. Composite guards are lighter and durable making them faster and easier to handle. In addition, lifting tools for jaw dies, cheek plates, and toggle plate are also part of the standard scope for Nordberg® C96™ jaw crusher.
Controlling uncrushable objects:
Active Setting Control (ASC) system is an optional accessory for Nordberg® C96™ jaw crusher. This advanced system automatically adjusts the crusher settings in a way that uncrushable objects exit the cavity before causing blockages or inefficiencies. Active Setting Control enables continuous crushing and protects Nordberg® C96™ from extreme overloads.
With Active Setting Control™, Nordberg® C96™ is especially well equipped for applications that otherwise might be challenging for conventional jaw crushers such as recycling and slag processing.
Process overview:
Nordberg® C96™ jaw crusher is an all-round crushing machine well equipped to serve in stationary and mobile applications both on the ground and underground. Generally used as a primary crusher, Nordberg® C96™ jaw crusher can also be utilized in later stages of the size reduction process.
Nordberg® C106™ Jaw Crusher
Nordberg® C106™ jaw crusher is an all-round crushing machine well equipped to serve in stationary and mobile applications both on the ground and underground. Generally used as a primary crusher, Nordberg® C106™ jaw crusher can also be utilized in later stages of the size reduction process.
Benefits
- Safe to operate and maintain
- Easy to install and transport
- Extremely reliable
- Outstanding performance
MACHINE SPECIFICATIONS
Detailed Description
Nordberg® C106™ jaw crusher is a compact primary crusher engineered to perform for a long time. It is designed to be reliable and simple to operate. Assembled from convenient sized pieces, Nordberg® C106™ jaw crusher is easily dismantled for transport and reassembled if required.
Nordberg® C106™ jaw crusher shares many of the same features as other jaw crusher models in the Nordberg® C Series™. Crusher height gives a steep cavity cross-section, and the nip angle high up in the cavity, together with an aggressive well-aligned stroke at the bottom, ensure high throughput capacity and reduction.
Features:
Safe to operate and maintain
Due to convenient features and special tools Nordberg® C106™ jaw crusher is simple and quick to maintain.
The protection plates behind the jaw dies and replaceable toe wedges are standard features. In addition, lifting tools for jaw dies, cheek plates, and toggle plate are also part of the standard scope for Nordberg® C106™ jaw crusher.
Controlling uncrushable objects
Active Setting Control (ASC) system is an optional accessory for Nordberg® C106™ jaw crusher. This advanced system automatically adjusts the crusher settings in a way that uncrushable objects exit the cavity before causing blockages or inefficiencies. Active Setting Control enables continuous crushing and protects Nordberg® C106™ from extreme overloads.
With Active Setting Control™, Nordberg® C106™ is especially well equipped for applications that otherwise might be challenging for conventional jaw crushers.
Process overview:
Nordberg® C106™ jaw crusher is an all-round crushing machine well equipped to serve in stationary and mobile applications both on the ground and underground. Generally used as a primary crusher, Nordberg® C106™ jaw crusher can also be utilized in later stages of the size reduction process
Nordberg® C120™ Jaw Crusher
Nordberg® C120™ is a reliable jaw crusher engineered especially for quarrying and mining applications. Designed based on customer feedback and decades of experience at various customer sites, Nordberg® C120™ jaw crusher provides excellent productivity and low cost per ton, regardless of the end product.
Benefits
- Top-level reliability
- Superior performance
- Safe to operate and maintain
- Easy to install
MACHINE SPECIFICATIONS
Detailed Description
Nordberg® C120™ jaw crusher is generally used as primary crusher, as the first step of size reduction. It prepares the feed for the secondary crusher in a crushing and screening process. However, due to its versatility, Nordberg® C120™ jaw crusher can be utilized in later stages of the crushing process as well, depending on the application and processed material.
Nordberg® C120™ jaw crusher is the result of extensive product development and research. Cavity, kinematics and operating parameters have been defined and optimized to ensure the outstanding performance for which Nordberg® C Series™ jaw crushers are known and valued. Crusher height gives the steepest possible cavity cross-section, and the nip angle high up in the cavity, together with an aggressive well-aligned stroke at the bottom, ensure high throughput capacity and reduction.
Features:
Easy to install
Nordberg® C120™ jaw crusher has a range of bolt-on options, including an on-board motor base and guarding for the flywheel and drives, made from specially developed composite materials. The unit is simple to install as a single crusher or as a complete module in a new or existing plant. Nordberg® C120™ jaw crusher is mounted without bolts between the crusher and its structure by using mounting pads, which absorbs the dynamic forces and reduce the dynamic loads transmitted to the structure underneath.
Safe to operate and maintain
For save operation and maintenance, Nordberg® C120™ jaw crusher has a limited number of easily accessible service points. The lifting tools for items such as jaw dies, cheek plates, and the toggle plate are supplied with the crusher to simplify maintenance, making it safer for the crusher operators and service crew.
Controlling uncrushable objects
Active Setting Control (ASC) system is an optional accessory for Nordberg® C120™ jaw crusher. This advanced system automatically adjusts the crusher settings in a way that uncrushable objects exit the cavity before causing blockages or inefficiencies. Active Setting Control enables continuous crushing and protects Nordberg® C120™ from extreme overloads.
Process Overview
Nordberg® C120™ is a reliable jaw crusher engineered especially for quarrying and mining applications. Designed based on customer feedback and decades of experience at various customer sites, Nordberg® C120™ jaw crusher provides excellent productivity and low cost per ton, regardless of the end product.
Nordberg® C150™ Jaw Crusher
The heavy-duty Nordberg C150 jaw crusher is designed without compromise to be the leading jaw crusher in the 50 ton weight class. The unit has been developed for the most demanding large-scale mining and quarrying applications. The great feed opening with long steep crushing cavity allows large coarse feed material up to one-meter (40”) size.
Benefits
- Extremely reliable design
- Outstanding performance
- Safe to operate and maintain
- Easy to install
MACHINE SPECIFICATIONS
Detailed Description
Features
Nordberg® C150™ jaw crusher offers outstanding performance in terms of operating lifetime and its ability to crush large feed material to required product sizes at high capacity rates. An extended feed opening not only accepts material up to one meter (40”), but also easily breaks it by the increased stroke at the top of the cavity. The tight nip angle in the middle of the cavity ensures the material is quickly transferred to the bottom of the cavity where the legendary Nordberg C jaw’s long stroke finishes the job.
Like all C series jaw crushers the Nordberg C150 is built out of premium quality components. The main frame structure is based on unique pinned and bolted connections without welded seams, the way only Metso can do it.
Process Overview
Nordberg C Series jaw crushers are most commonly used as primary crushers, to make the first step of size reduction. In some cases, the jaw crushers is used to produce final end product but in most cases the jaw crusher is used to prepare the feed for the secondary crusher in a crushing and screening process.
How it works
Nordberg C Series jaw crushers are overhead eccentric single toggle jaw crushers. The feed material is crushed between fixed and movable jaw dies. Movable jaw die is mounted to the pitman. Pitman motion (=kinematics) is defined by the eccentricity of the eccentric shaft and by the angle of the toggle plate. In Nordberg C Series jaw crushers, the angle of the toggle plate is so steep that it amplifies the stroke from the top of the cavity to the bottom of the cavity. The result is a long and linear stroke in the bottom of the cavity which ensures great productivity and high reduction ratio.
Cavity of the C Series jaw crushers works extremely efficiently from the very top to the bottom thanks to great feed opening dimensions, a good stroke up in the cavity, tight nip angle (angle between the fixed and movable jaw) and the long amplified linear stoke in the bottom of the cavity. The crusher size, weight, feed opening dimensions and capacity are all in good balance ensuring that with reasonable capital investment it is possible to process large feed and produce with good capacity. This ensures the best total economical feasibility of the primary crushing stage.