Cone Crushers
Discover the world’s best cone crushers for secondary and tertiary applications in quarrying, mining, recycling, infrastructure and construction.
CONE CRUSHERS
Pilot Crushtec International (Pty) Ltd supplies a full range of cost-effective, heavy-duty, fit-for-purpose cone crushers. These are ideal for secondary and tertiary applications in quarrying, mining, recycling, infrastructure and construction. Cone crushers from our range of mobile tracked and semi-mobile, skid-mounted equipment crush millions of tonnes of :
- Aggregate
- Mine ore
- Construction and demolition (C&D)
- Waste material
- Blasted rock and river gravel
The Pilot Crushtec International cone crusher range consists of:
Pilot Modular semi-mobile cone crushers
The Pilot Modular range includes well-engineered, traditionally-designed Metso cone crushers that provide an optimal combination of field-proven cone crusher technology and modern, user-friendly adjustment and relief systems. Metso cone crushers feature a reliable bushing design, threaded bowl for more consistent maintenance, a hydraulic tramp release system, an advanced liner retention system and can be easily adapted to any application by selecting proper mantle, bowl liner and adapter ring. These cone crushers are standard, heavy-duty machines supplied complete and ready-to-run.
Metso Lokotrack mobile cone crushers
These mobile solutions offer ready-to-run, versatile cone crushers with instant set-up time, ensuring that our customers can generate income immediately. These solutions are diesel-driven and therefore work independent of the electricity grid and require no external power supply. They are cost-effective as they save installation costs and time. They also offer quick and easy reconfiguration of the plant for changing production demands.
Metso static cone crusher Range
With over 100 years of operation, the Metso range of static Cone crushers is known for being the most reliable and robust range of crushers available on the market. From the legendary HP200 to the GP330, the Metso range can handle all types of applications.
To get up and running and start generating revenue quickly, add Pilot Crushtec International’s cone crushers to your processing plant and contact us for more detailed information
Metso Lokotrack LT200HP Mobile Cone Crushing Plant
The Lokotrack® LT200HP™, designed for secondary and tertiary crushing applications, combines high-capacity, a large feed opening and compact transport dimensions.
Benefits
- Minimum 15% less fuel consumption due to direct v-belt drive from gearbox
- Optional extended main conveyor provides more feeding height for downstream
- Additional screen module to ensure end-product consistency (LT200HPS)
- Combine with Metso primary Lokotrack plants or Metso mobile screens for a complete crushing and screening solution
- Compact transportation dimensions
MACHINE SPECIFICATIONS
Detailed Description
The Lokotrack® LT200HP™, designed for secondary and tertiary crushing applications, combines high capacity, a large feed opening and compact transport dimensions. The crushing plant is built around one of the best-selling cone crushers on the market, the Nordberg® HP200™.
Features
High capacity and reliability, in addition to top quality and cubical end products, as well as low-wear part costs.
The market-leading, user-friendly Metso IC™ process control system features complete automatic crushing process controls, single-button process start-up and advanced fault diagnostics. It also ensures the steady and constant feeding of the crusher at all times.
The Lokotrack® LT200HPS™ cone plant can be equipped with either one or two-deck detachable screens. This cone plant is designed for efficient secondary and fine crushing and screening applications, where high throughput, a high-quality end product shape, accurate screening and compact transport dimensions are needed.
Both models feature one of the best-selling cone crushers on the market, the Nordberg® HP200™. They also come with user-friendly Metso IC™ (intelligent control) automation to bring precision and consistency to your crushing operations, ensuring continuously high aggregate quality. The automatic start and stop, activated with a single button, increases site safety by ensuring that the crushing process is started in the right sequence. Furthermore, the automatic process control ensures a steady and consistent feed to the crusher.
The Lokotrack LT200HP and LT200HPS are also available with the Metso ICr™ wireless information and control system, which allows you to monitor and control your crushing plant from an excavator cabin.
Both models are easy to move between sites thanks to their compact transportation dimensions.
Process overview
The LT200HP and LT200HPS are typically used in conjunction with a primary crushing plant as a secondary crusher in multi-stage crushing applications like railway ballast, asphalt, and concrete fraction production.
How it works
Material is fed on a feeder conveyor by primary Lokotrack or wheel loader. The feeder keeps crusher cavity level at the target to ensure the best throughput to main conveyor and then to next stage or to an additional screen module.
Metso Lokotrack LT220D Mobile Crushing and Screening Plant
Lokotrack® LT220D™ is a revolutionary masterpiece in Metso’s world-beating Lokotrack crushing and screening equipment range.
Benefits
- Two units combined into one
- Remarkable savings in energy, transportation and maintenance costs
- High-capacity ensured by powerful crusher and screen
- Excellent energy efficiency
- Quick to setup with hydraulic functions
MACHINE SPECIFICATIONS
Detailed Description
Lokotrack® LT220D™ is a revolutionary masterpiece in Metso’s world-beating Lokotrack crushing and screening equipment range. The innovative combination of high-performance cone crusher and screen onto the same chassis brings you indisputable benefits.
Features
Lokotrack® LT220D™ is a new innovative way to combine crusher and screen onto the same chassis. LT220D can be equipped with either proven and powerful Nordberg® GP220™ or HP200™ cone crushers. A large 8.4 m2 (10 yd2) screen provides high capacity, as well as excellent screening efficiency. By combining the Lokotrack LT220D with a LT106™ primary jaw crushing plant, you can produce up to 3 calibrated end products using just two plants. The Intelligent Metso IC™ process control system ensures safe and reliable control of the crushing process.
Running both crusher and screen with a single CAT® diesel engine clearly makes a big difference. The maximum power available for the crusher is achieved by using efficient, direct-drive power transmission. As a result, fuel consumption is substantially decreased and running costs reduced.
Lokotrack LT220D transforms into a very compact package. Weighing only 48 tons (105 000 lbs) with side conveyors on board, Lokotrack LT220D is easy to transport on most roads and highways.
Process overview
Lokotrack LT220D is typically used as a secondary or tertiary crushing plant in a multi-stage crushing process to produce up to three calibrated end products. In an ideal situation the LT220D
is combined with the Lokotrack LT106 primary jaw crushing plant to produce 1 to 3 calibrated end-products. This two-stage process has remarkably lower running costs and it is easier to transport than other solutions.
How it works
Primary Lokotrack feeds the material to the lifting conveyor which transports it to the screen. The oversize material is taken to the cone crusher and the screened material is divided to the product conveyors. After the material is crushed the revolutionary centrifugal lifting conveyor returns it back to the screen in closed circuit.
Metso Lokotrack LT300GP Mobile Cone Crushing Plant
The track-mounted Lokotrack® LT300GP™ is a flexible mobile crushing plant for any demanding secondary and tertiary crushing application.
Benefits
- Crusher cavity can be always selected accurately
- Two proven cone crusher choices (Nordberg GP300S and GP300)
- Versatile feeding and screening options
MACHINE SPECIFICATIONS
Detailed Description
The track-mounted Lokotrack® LT300GP™ is a flexible mobile crushing plant for any demanding secondary and tertiary crushing application.
Features
Lokotrack® LT300GP™ can be operated either as a secondary or tertiary crushing plant. The robust Nordberg® GP300S™ or GP330™ crushers with a variety of cavities provide high capacity, top-end product quality and low wear part costs in all applications. The optimised power transmission system makes the LT300GP extremely cost-effective.
The LT300GP can be optimised for different needs and applications with a variety of optional feeding and screening equipment. The integrated screen module option offers the possibility to produce calibrated end products. The LT300GP is equipped with advanced Metso IC™ process control system and can also be used as part of a multistage plant together with different mobile screens. Compact dimensions ensure that the Lokotrack LT300GP is easily transportable on a trailer.
Process overview
LT300GP is typically used as secondary or tertiary crusher in a multistage crushing process.
How it works
Material is fed on a feeding conveyor by primary Lokotrack. Alternatively, a feeder with scalper can be selected to separate the fine material. Crusher cavity level is kept at the target to ensure the best throughput to main conveyor and then to next stage or to an additional screen module.
Metso Lokotrack LT300HP Mobile Cone Crushing Plant
The track-mounted Lokotrack® LT300HP™ cone plant, equipped with the proven Nordberg® HP300™ cone crusher, is the most efficient and flexible…
Benefits
- Crusher cavity can be always selected accurately
- Built around the popular Nordberg HP300 cone crusher
- Versatile feeding and screening options
MACHINE SPECIFICATIONS
Detailed Description
The track-mounted Lokotrack® LT300HP™ cone plant, equipped with the proven Nordberg® HP300™ cone crusher, is the most efficient and flexible secondary and tertiary crushing plant on the market that can be transported from site to site as a single unit.
Features
Lokotrack® LT300HP™ has robust construction for the toughest of hard rock crushing sites. The proven HP300 crusher cavity can be selected according to the specific application requirements
to achieve high capacity, top end product quality as well as low wear part costs. The optimised power transmission system makes the LT300HP extremely cost-effective.
The LT300HP can be optimised for different needs and applications with a variety of optional feeding and screening equipment. An integrated screen module option offers the possibility to produce calibrated end products. The LT300HP is equipped with advanced Metso IC™ process control system and can also be used as part of a multistage plant together with different mobile screens. Easy transportability on a trailer allows the Lokotrack LT300HP to be used in high-capacity contracting.
Process overview
LT300HP is typically used as secondary or tertiary crusher in a multi-stage crushing process.
How it works
Material is fed onto a feeding conveyor by primary Lokotrack. Alternatively, a feeder with a scalper can be selected to separate the fine material. Crusher cavity level is kept at the target to ensure the best throughput to the main conveyor and then to next stage or to an additional screen module.
Metso Lokotrack LT330D Mobile Crushing and Screening Plant
Lokotrack® LT330D™ is an all-electric way to combine a crusher and screen on the same chassis. Despite having a high-capacity crusher…
Benefits
- Two units combined into one
- Remarkable savings in energy, transportation and maintenance costs
- High-capacity ensured by a powerful crusher and a purposely designed, wide dual-slope screen
- Excellent energy efficiency
- Quick to setup with hydraulic functions
MACHINE SPECIFICATIONS
Detailed Description
Lokotrack® LT330D™ is an all-electric way to combine a crusher and screen on the same chassis. Despite having a high-capacity crusher and screen, LT330D is still easily transportable enabling efficient contract crushing.
Features
Lokotrack® LT330D™ can be equipped with either Nordberg® GP330™ or HP300™ cone crushers. To achieve maximum performance in all applications, GP330 offers a wide selection of strokes together with a large setting range. HP300 is a proven solution with an installed base of thousands of units around the world. A purposely designed 2 000 mm (6’ 7”) wide dual-slope screen provides excellent total throughput and complements the combination.
During operation, Lokotrack LT330D is fully electrically driven. To achieve the most economical operation, an external power source can be used. In locations where this is not possible, an
integrated CAT® diesel engine and 500 kVA generator power package ensures efficient operation. After arriving on site, the unit is quickly set-up and ready for action thanks to hydraulic cylinders located in the screen and conveyors.
In LT330D, special emphasis has been put on safe maintenance and operation. Extensive platforms and good access make crusher wear part and screen mesh changes quick, easy and safe. Metso IC™ process control system further ensures LT330D operates in a safe and efficient way.
Process overview
Lokotrack LT330D is typically used as secondary or tertiary crushing plant in a multi-stage crushing process to produce up to three calibrated end products. In an ideal situation, the LT330D is combined with the Lokotrack LT120E primary jaw crushing plant to produce 1 to 3 calibrated end-products. This two-stage process can be fully electric with external power source or diesel-electric by using on-board diesel generators when there’s no external power source available.
How it works
Primary Lokotrack plant feeds the material to the lifting conveyor of Lokotrack LT330D, which transports the material to the screen. The oversize material is taken to the cone crusher and the screened material is divided to the product conveyors. After the material is crushed, the revolutionary centrifugal lifting conveyor returns it back to the screen in closed circuit.
Power can be supplied either from external network or from 500 kVA onboard diesel generator.
Nordberg® GP Series Cone Crusher
The robust design of Nordberg® GP Series™ cone crushers makes it possible to maintain high power levels that result in high productivity. The proven heavy-duty design and the use of high-quality Metso components with optimized wear parts keep production up and operating costs down.
Benefits
- High and stable performance
- Versatility
- Cost-effective installation
- Easy and safe to use and maintain
- Environmentally friendly
MACHINE SPECIFICATIONS
Detailed Description
The optimized design of the Nordberg® GP Series™ castings enables the use of a higher power rating than any other cone crusher with an equal head diameter. The castings design together with high-quality Metso components make it possible to maintain high crushing performance in the toughest conditions. High crushing forces, excellent cavity geometry and proven kinematics result in first-class end-product shape and increased production of desired end-product fractions.
The dynamic setting control maintains excellent, stable end-product quality. The crusher setting can be continuously adjusted under load in all Nordberg GP Series cone crushers. Metso IC™ automation maintains a high power draw and compensates for liner wear during crushing without interruptions
Nordberg GP Series crushers are optimized for your crushing needs, whether your aggregate or mining process requires high reduction, first-class cubicity or great capacity.
Process overview
The dedicated Nordberg GP Series secondary cone crushers have a robust design with a steep head angle making them a reliable, trouble-free partner in the second stage of crushing. Nordberg GP Series crushers provide maximum feed openings for undisturbed operations with big feed, calibrating material to a consistent, easy-to-process size for the following crushing and screening stages.
Versatile Nordberg GP Series crushers for secondary, tertiary and quaternary stages of crushing are always adapted to your specific production requirements. A high power rating with a wide selection of cavities and strokes enables the use of the same crusher for the 2nd, 3rd and 4th crushing stages. The stroke change feature allows crusher through-put to be easily adjusted to work in harmony with the rest of the crushing plant.
How it works
The heavy-duty design of the Nordberg GP Series crushers is based on a two-point, vertically supported main shaft. A hydraulic cylinder is used for holding and moving the main shaft vertically in order to adjust the crushing process automatically and continuously under load. Due to the high powers and crushing force levels utilized high performance is ensured.
With a change of cavities, eccentric strokes, counter shaft speeds and with different control methods Nordberg GP Series cone crushers can easily be adjusted to different types of production requirements. The GP crushers are also simple to maintain as they can be dissembled from above and all heavy components can be lifted up, making maintenance both easy and safe.
Ideal for
- Any demanding secondary, tertiary or quaternary crushing application
- Surface and underground installations
- Stationary, portable and mobile application
- For hard rock, soft rock, gravel, recycling, industrial materials, slag, foundry waste..
HP Series Cone Crushers
HP (High Performance) Series cone crushers feature a unique combination of crusher speed, throw, and cavity design. This combination has proven to be revolutionary in providing higher capacity and superior product quality, as well as in providing a wider range of application suitability. From limestone to taconite, from ballast production to manufactured sand, to small portable plants, HP cone crushers provide unbeatable performance in secondary, tertiary, and quaternary applications.
Benefits
- Less downtime
- Easy to maintain
- Low maintenance costs
- Application flexibility
- Easy to operate
The field-proven HP series combines the best of these technologies to provide the highest capacity, the best product shape, the highest on-spec yield, easy automation, and the greatest possible reliability and flexibility. All to help you achieve the highest possible levels of profitability.
Features
Higher capacity
Thanks to the patented combination of higher speed and throw, which increases the machine’s power rating and throughput capability, HP Series cone crushers have the highest capacities for their size in the industry. HP technology allows you to use either fewer or smaller units to get the highest possible production out of the smallest possible space. Metso pioneered the HP technology, having developed it in 1989 through extensive pilot and full-size prototype testing. Metso has been awarded patents for these innovative efforts.
Higher quality
The unique interparticle crushing action of HP Series cone crushers creates a higher value for your product by providing a more consistent gradation and a superior product shape (cubicity). The ability to operate at a fixed mechanical setting – instead of the head floating on a column of hydraulic oil – creates less setting drift and provides more stability throughout the circuit. The proven benefit of a threaded rotating bowl maintains a consistent setting around the entire circumference of the crushing chamber. Additionally, the use of a tramp release system with a fixed return point ensures that the crusher setting is instantaneously maintained, even after passing a piece of tramp iron. HP Series cone crushers also enable you to produce a finer product with fewer crushing stages, lowering your capital costs and saving energy.
Higher yield
By operating the HP cone crusher on the lower end of its speed range, the product gradation can be shifted to produce fewer fines and a higher percentage of on-spec product. The HP cone crusher creates a higher value product with less waste.