HSI CRUSHERS
Pilot Crushtec International (Pty) Ltd supplies a full range of cost-effective, heavy-duty, fit-for-purpose, horizontal shaft impact (HSI) crushers. These impact crushers are ideal for primary and secondary hard rock crushing applications in quarrying, mining, recycling, infrastructure and construction. Impact crushers from our range of mobile tracked and semi-mobile, skid-mounted equipment crush millions of tonnes of:
- Coal
- Aggregate
- Construction and demolition (C&D) waste
- Mine ore
- Blasted rock and river gravel
The Pilot Crushtec International impact crusher range consists of:
Pilot Modular semi-mobile HSI crushers
The Pilot Modular range consists of well-engineered, heavy-duty impact crushers mounted on skid-frames and designed for rapid installation and easy integration with the rest of our product range. They offer field-proven impact crusher technology, known for their high performance and simple maintenance, and can be easily adapted to most applications. The impact crushers feature a heavy-duty fixed hammer rotor, three high chrome heavy-duty blowbars, Hardox 400 Brinell liners and impact plates, and a feed chute with rubber curtains.
These tried and tested HSI crushers are designed to handle the harshest conditions and toughest rock with low wear and maintenance costs.
Rubble Master and Metso track mounted mobile impact crushers
These mobile track mounted HSI crushers are ready to run, versatile impact crushers with instant set-up time, ensuring that customers generate income immediately. These solutions are diesel-driven and require no external power supply. The mobile impact crusher range consists of high-quality machines that provide a complete crushing solution without requiring any add-ons. They are cost-effective as they save installation costs and time and offer quick and easy reconfiguration of the plant for changing production demands.
Rubble Master
Rubble Master, a world-leading range of compact recycling machines, fitted with high quality, powerful impact crushers that provide complete recycling solutions in versatile applications. They produce a high-quality, uniform, cubical shaped aggregate from construction debris, natural rock and asphalt. These high-performance compact crushers are ideal for contractors who require high mobility and are particularly suited for built up areas.
Metso
A range of tracked, diesel-driven, impact crushers provides an extensive mobile crushing solution, no matter the application. The efficiency of these machines has been proven throughout the world in a variety of conditions, providing customers solutions in quarrying, surface mining and construction applications.
To get up and running and start generating revenue quickly, add Pilot Crushtec International’s horizontal shaft impact (HSI) crushers to your processing plant. Contact us for more detailed information.
Metso Lokotrack LT1213 Mobile Impact Crushing Plant
The Lokotrack® LT1213™ is a fully-equipped mobile impactor plant that combines mobility, high capacity and flexibility in applications. The CAT® diesel engine secures crushing power and high-quality blow bars put the final touches on performance. The LT1213 can operate as a primary or secondary unit.
Benefits
- Fuel efficient crushing with great capacity
- Limestone and recycling means flexibility in applications
- Easy to use and operate
MACHINE SPECIFICATIONS
Detailed Description
The Lokotrack® LT1213™ is a fully-equipped mobile impactor plant that combines mobility, high capacity and flexibility in applications. The CAT® diesel engine secures crushing power and high-quality blow bars put the final touches on performance. The LT1213 can operate as a primary or secondary unit.
Features
Lokotrack® LT1213™ is easy to operate. The new radial side conveyor, hydraulic locking on the long main conveyor and feed hopper walls are examples of innovations used in the LT1213. The LT1213 can be fine-tuned for aggregate, quarry or recycling applications with features like a vibrating grizzly or pan feeder under the crusher.
The LT1213 features an advanced gearbox as standard. The Metso gearbox provides the most efficient crusher drive system on the market with assisted start and brake. An optimised hydraulic circuit with an independent fan and stand-by function gives up to 20% lower fuel consumption and more power for the crusher.
The crusher service rotation is carried out by a 24V hydraulic power pack. New tools are provided to help change the blow bars and breaker plates. Special attention is paid to access the service locations and trouble-free material flow. The stand-by function helps to save fuel and reduce noise when idling.
Process overview
Lokotrack LT1213 is a common unit in recycling applications, such as top soil, concrete, asphalt and demolition waste. It is also a perfect choice for limestone quarry applications. The LT1213 goes well with other Metso Lokotrack plants and it can utilise Metso’s ICr™ remote monitoring based wireless interlocking or interlocking cable.
How it works
Feed material is fed on to the feeder by excavator or wheel loader. Two stage scalping section removes the fines which can be guided to main conveyor or side conveyor. Output material size is controlled by crusher setting. Magnetic separator separates metal-based materials on the main conveyor when the crushed material is conveyed to the stockpile or the next Lokotrack on the process.
Metso Lokotrack LT1213S Mobile Crushing and Screening Plant
The Lokotrack® LT1213S™ is a fully-equipped mobile impactor plant with a high-capacity, dual-slope screen and a return conveyor. The LT1213S can be transported as a single unit on a low bed trailer.
Benefits
- Fuel efficient crushing with great capacity
- Limestone and recycling means flexibility in applications
- Easy to use and operate
- Calibrated end product with single unit
MACHINE SPECIFICATIONS
Detailed Description
The Lokotrack® LT1213S™ is a fully equipped mobile impactor plant with a high-capacity, dual-slope screen and a return conveyor. The LT1213S can be transported as a single unit on a low bed trailer.
Features
The dual-slope screen and radial return conveyor provide high on-board screening capacity and makes the Lokotrack® LT1213S™ easy to operate in closed and open circuits. The screening unit can be docked in just a few minutes. The LT1213S can be fine-tuned for aggregate, quarry or recycling applications including asphalt, with features like a vibrating grizzly or pan feeder under the crusher.
The LT1213S has an advanced gearbox as standard. The Metso gearbox provides the most efficient crusher drive system on the market with assisted start and brake. The optimised hydraulic circuit, with an independent fan and stand-by function, provides up to 20% lower fuel consumption in addition to more power for the crusher.
The crusher service rotation is carried out by a 24V hydraulic power pack. New tools are provided to help change the blow bars and breaker plates. Special attention is paid to access to the service locations and trouble-free material flow. The stand-by function helps to save fuel and reduce noise when idling.
Process overview
Lokotrack LT1213 is a common unit in recycling applications such as top soil, concrete, asphalt and demolition waste. It is also a perfect choice for limestone quarry applications. The LT1213 goes well with other Metso Lokotrack plants and it can utilise Metso’s ICr™ remote monitoring based wireless interlocking or interlocking cable.
How it works
The material is fed onto the feeder by an excavator or wheel loader. The two-stage scalping section removes the fines, which can be guided to the main conveyor or a 180° radial side conveyor. Nordberg NP1213 impact crusher crushes the feed material to the desired size. The output material size is controlled by the crusher’s setting. The crusher features a direct drive for the best efficiency.
Metso’s advanced dual-slope screen separates end products effectively and any oversize material can be returned to the crusher. The radial return conveyor can be turned to a 90° angle when the material is used as an end product.
The magnetic separator is used to separate metals from the feed material. All dust emissions are minimized with an advanced encapsulation and high-pressure water spraying system.
Pilot Modular TM0605 Impact Crusher
The TM0605 is a trailer-mounted, horizontal impact crusher designed to suit varied applications, including glass and rubble recycling and ash, coal, clay brick and rock crushing operation. The primary function of the crusher is to reduce rock and rubble to a reusable or saleable product. It is ideal for contractors requiring on-site mobility, independence from a power source and a large feed size.
At A Glance
- High performance output
- Trailer mounted on two heavy-duty axles with 11.00 x 15” tyres
- Front drawbar mounted to slew ring for on-site towing
- Three-cylinder air-cooled Caterpillar C2.2 with engine protection system
- Drive set consisting of diesel engine, pulleys and v-belts
- Heavy-duty fixed hammer rotor
- 3x High chrome blowbars / hammers
- Hardox 400 liners and impact plates
- Feed chute with rubber curtains
- Manually operated 7” PTO clutch
- Rockbox chute for crusher discharge
- Heavy-duty chassis with maintenance deck
- Split and hinged upper housing
- Hydraulic opening of crusher housing
- Easy to maintain
MACHINE SPECIFICATIONS
Detailed Description
The trailer-mounted TM0605 impact crusher is extremely versatile, and is aimed at new or smaller operators who do not have large budgets for capital expenditure and require small capacities. This includes small contractors, site clearing, demolition operations, and small aggregate and sand
suppliers in rural areas. The TM0605, which is capable of handling up to 35tph of throughput, is also ideal for hand-fed scenarios, and where there is a great deal of manual labour on hand.
The impact crusher is equipped with a heavy-duty fixed hammer rotor, three high chrome heavy-duty blowbars, Hardox 400 Brinell liners and impact plates, and a feed chute with rubber curtains. Its split and hinged upper housing makes for easy opening. The rotor is capable of speeds between 650 and 900 rpm and is able to handle feed material of up to 350mm in soft rock and up to 150mm in hard rock applications.
Mounted on two heavy-duty axles, the trailer has a front drawbar mounted to a slew ring for towing. The unit features a heavy-duty chassis with maintenance deck. The drive set consists of a three-cylinder, air-cooled Caterpillar C2.2 diesel engine, 7” manually operated PTO clutch, driving pulleys and v-belts. The engine features a key-start ignition and a simple engine protection system.
The unit can be operational within minutes of arriving on site and is a valuable addition to the Pilot Modular range.
Rubble Master RM 70GO! Impact Crusher
The Rubble Master RM 70GO! 2.0 compact crusher is a track-mounted, impact crusher that produces a high-quality, cubic-shaped grain in various product sizes. It is designed to process a wide range of aggregate material and is uniquely economic and efficient through diesel/electric drive concept. Due to its power and versatility, the compact crusher is a vital piece of equipment for companies specialising in recycling. The Rubble Master RM 70GO! 2.0 is quiet and stands out through minimised emissions and effective dust suppression.
At a glance
- Pre-Screen Grizzly Feeder
- Side Fines Discharge Conveyor
- Magnetic Separator
- Mobile Crawler unit for on-site mobility
- Dust Suppression System
- OS80 Oversized Screener
- RFB80 Re-feed Conveyor – eliminates rehandling of the material by loader
- Cost-effective
- Best quality manufacturing, high-quality components and wear-resistant crushing hammers
- Compact dimensions and low weight – quick and easy to transport
- Powerful equipment that retain their value
- Radio remote control
- Remote controlled oversize release system
- One-person operation
MACHINE SPECIFICATIONS
Detailed Description
The RM 70GO! 2.0 is the ideal crusher for newcomers to recycling. The crusher is designed to perform and features hydraulic crusher gap adjustment, variable rotor speeds and automatic conveying relative to crusher workload, material and feeding type. The RM 70GO! 2.0 can be fitted with a 2 or 4 hammer system. Feed is from a crate vibrated by two unbalanced motors, onto a double deck pre-screen with side discharge of fines.
The RM 70GO! 2.0 is flexible and versatile with high throughput capacities. In recycling mode, the magnetic separator removes any metal contamination from the crushed material. It can be operated by one person using a remote control, even in cramped urban spaces, with minimal dust and low sound levels. Even the unique release system to remove blockages works at the press of a button.
Rubble Master RM 90GO! impact crusher
With the RM 90GO!, RUBBLE MASTER presents a low-noise, high-performance crusher that meets the most demanding expectations in terms of power and handling. Suitable for the widest range of applications, the RM 90GO! is ready for action within a few minutes to rapidly and efficiently process any mineral material, such as C&D waste, concrete, asphalt, glass, coal, natural rock and even reinforced concrete, to produce high-quality construction materials.
MACHINE SPECIFICATIONS
At A Glance
- Efficient recycling (even small quantities) thanks to innovative technology
- Reduced costs – easy transport through compact machine design
- Low initial investment
- Lower running costs thanks to decentralised processing
- High-quality end product
- Easy transportation
- Strong in every environment
Detailed Description
With the RM 90GO!, RUBBLE MASTER presents a low-noise high performance crusher that meets the most demanding expectations in terms of power and handling. Suitable for the widest range of applications, the RM 90GO! is ready for action within a few minutes to rapidly and efficiently process any mineral material, such as C&D waste, concrete, asphalt, glass, coal, natural rock and even reinforced concrete, to produce high-quality construction materials.
The RM GO! strategy enables any user to start up and operate the machine quickly and easily. With the RM 90GO! you earn money from the start – powerful, versatile, reliable and profitable.
Pilot Modular BR0605 Impact Crusher
The BR0605 is an electrically powered, heavy-duty, skid mounted horizontal impact crusher designed to suit varied applications including glass and rubble recycling and ash, coal, clay brick and rock crushing operation. The primary function of the crusher is to reduce rock and rubble to a reusable or saleable product.
At A Glance
- Heavy-duty skidframe
- Heavy-duty fixed hammer rotor
- 3x High chrome blowbars / hammers
- Hardox 400 liners and impact plates
- 18.5 kW – 30 kW electric motor, pulleys and v-belts
- Feed chute with rubber curtains
- Handrails, safety guard and cat ladder
- Split and hinged upper housing
- Hydraulic opening of crusher housing
- Check plate maintenance deck
- Easy to maintain
MACHINE SPECIFICATIONS
Detailed Description
The BR0605 is extremely versatile, with a high performance and simple maintenance, aimed at new or smaller operators who do not have large budgets for capital expenditure and require small capacities. This includes small contractors, site clearing and demolition operations, as well as small aggregate and sand suppliers in rural areas. The BR0605, which is capable of handling up to 35tph of throughput, is also ideal for hand-fed scenarios, and where there is a great deal of manual labour on hand.
The crusher is equipped with a heavy-duty fixed hammer rotor, three high chrome, heavy-duty blowbars, Hardox 400 Brinell liners and impact plates, and a feed chute with rubber curtains. Its split and hinged upper housing makes for easy opening. The rotor is capable of speeds between 650 and 1000 rpm, and is able to handle feed material of up to 350mm in soft rock and up to 150mm in hard rock applications.
The unit is mounted on a heavy-duty skid frame and features a check plate maintenance deck. The power supply for the BR0605 is an 18,8kW to 30kW electric motor with driving pulleys and v-belts. It has a direct clutch system with no hydraulics.
The BR0605 is known for its quick setup time and can be operational within minutes of arriving on site and is a valuable addition to the Pilot Modular range.
Pilot Modular MI4034 Impact Crusher
The MI4034 is a static, skid-mounted, horizontal shaft impact crusher suitable for primary and secondary hard rock crushing, mixed demolition debris, crushed or broken concrete, asphalt and river rock. The MI4034 offers field-proven impact crusher technology, known for high-performance and simple maintenance, and can be easily adapted to most applications. When accurate comparisons are made, you will find that impact crushers are some of the heaviest-duty machines available due to their bearing size, shaft size, machine weight and blow bar weight.
At A Glance
- Heavy-duty open rotor construction
- 4 rows of blow bars
- Hydraulic adjustment mechanisms for primary and secondary curtains
- Operator-friendly, centrifugal wedge system
- Hydraulically operated hood
- Hydraulic power pack for maintenance functions
- Greased, oversized bearings
- Lower maintenance & operating costs
- Easy to maintain
MACHINE SPECIFICATIONS
Detailed Description
The Lokotrack® LT106™ mobile jaw crushing plant combines over 30 years of mobile equipment experience with 21st century materials and design. It simultaneously decreases operating costs and generates the highest customer value possible.
Features
The Lokotrack® LT106™ is equipped with the Nordberg® C106™ jaw crusher, which has a proven track record in the toughest of applications. It offers the best capacity and cost efficiency in the 40-tonne size class, with new features such as a radial side conveyor, high inertia flywheels and Metso IC™ process control system that utilises an ultrasonic material level sensor. The CAT® engine, with hydraulic drive, ensures trouble-free operation and enables the swinging function.
Lokotrack LT106’s compact dimensions and agility on tracks mean lower transport costs between and at crushing sites. The chassis design, with good clearance at both ends, enables safe and easy loading onto a trailer. The feed hopper sides, with a patented and safe hydraulic securing system and radial side conveyor, enables the unit to be ready for crushing or transport within minutes.
Daily operations are made safe and easy with new design features, such as engine layout and flywheel composite covers, as well as spacious service platforms and general excellent accessibility. Further flexibility can be added with additional features like a screen module and long main conveyor.
Process overview
The Lokotrack LT106 is a primary crusher for recycling or rock-based material. It can be used as a first unit in a multi-stage crushing process or as a stand-alone unit in reducing applications.
How it works
Material is fed onto feeder by excavator or wheel loader. Two stage scalping section removes the fines which can be guided to main conveyor or side conveyor. Output material size is controlled by crusher setting. Crusher is hydraulic driven to ensure trouble free operation.
Rubble Master RM 100GO! Compact Crusher
The Rubble Master RM 100GO! compact crusher is a track-mounted impact crusher that produces a high quality cubic shaped grain in various product sizes. It is suitable for a wide range of applications from concrete, asphalt, glass, coal, natural stone and even reinforced concrete. Due to its power and versatility, the compact crusher is a vital piece of equipment, offering a flexible approach to high capacity crushing. The Rubble Master RM 100GO! is a primary or secondary crusher with a refeeding belt that sends oversize material back into the vibro feeder and returns it to the crusher.
At a glance
- Vibro Feeder
- Side Fines Discharge Conveyor (optional)
- Magnetic Separator
- Mobile Crawler unit for on-site mobility
- Dust Suppression System
- OS100 Oversize Material Seperator
- Up to 250tph depending on material
- RFB100 refeeding belt – eliminates rehandling of the material by loader
- MS100 mesh deck screen – produces high quality building materials
- Cost-effective
- Best quality manufacturing, high quality components and wear-resistant crushing hammers
- Compact dimensions and low weight – quick and easy to transport
- Powerful equipment that retain their value
- Radio remote control
- Remote controlled oversize release system
- One-person operation
MACHINE SPECIFICATIONS
Detailed Description
The RM 100GO! fully meets the requirements of cost-conscious building contractors. The crusher is designed to perform and features a vibro feeder, a magnetic separator, a dust suppression system, variable rotor speeds and automatic conveying relative to crusher workload, material and feeding type. The RM 100GO! can be fitted with a 2 or 4 hammer system.
The RM 100GO! is a high-performance crusher that is reliable, flexible and versatile with high throughput capacities and low operating costs. In recycling mode, the magnetic separator removes any metal contamination from the crushed material. It can be operated by one person using a remote control, even in cramped urban spaces, with minimal dust and low sound levels. Even the unique release system to remove blockages works at the press of a button.
At a glance
- Lowest capital cost – no complete recycling solution offers so much for so little
- Low operation cost – simple operation so no specialised operator required
- Maximum mobility – crawler tracks offer mobility to suit every operators’ requirements
- Versatility – small enough to feed with skid steer loaders, big enough for the job
- Simple centralised controls for all functions
MACHINE SPECIFICATIONS
Detailed Description
At the heart of the RubbleBuster SR500 is Pilot Crushtec’s unique, heavy duty BR0605 impact crusher. The Rubblebuster offers an optimized feeding cycle; crusher gap adjustment with variable rotor speeds. It has a feed hopper and discharge conveyor mounted with the crusher as a single unit.
Operation is simple and intuitive with minimal setup time on site. Crawler tracks offering maximum on-site mobility making it a flexible, high-performance solution for diverse recycling applications. The tried and tested diesel-hydraulic power unit offers a high degree of reliability coupled with low operating and maintenance costs. The crusher works independently of external energy sources. It contains a crusher load control which allows a one-man operation.
Pilot Crushtec International’s Rubblebuster was designed using state of the art solid-modeling software. With a growing interest and increase in recycling, the field tested Rubblebuster meets customers’ requirements in the toughest conditions.