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Machines that sparkle in South African diamond mining

Diamond mining in the arid regions of South Africa is tough going, but the rewards are reaped if the correct equipment is used to help improve the recovery of diamonds.

Innovative equipment from Pilot Crushtec, the South African based manufacturer of scalping and screening equipment and the representative in South Africa for Terex Finlay, is being used with rewarding results in the diamond mining industry, stretching from Kimberley and Barkley West in the Northern Cape, to the western regions of the North West Province, and from Douglas – near the confluence of the Vaal and Orange Rivers – to the Atlantic coast.

During the past year, equipment worth more than R10-million has been sold into the diamond mining industry, according to Mr Wikus Kleynhans, sales engineer of Pilot Crushtec.
A Finlay 595 scalping machine was recently put into operation by the Gariep Diamond Mining Company at an open pit mining operation at Witvoorkop, Alexander Bay on the Atlantic coast. The machine is being used to separate the minus 40mm diamond bearing gravel from the host material.

“The tracked Finlay 595 machine is popular in the diamond mining industry and at Witvoorkop, the machine is handling about 300 t/h.” said Mr Kleynhans.

“This machine is similar to the tracked Finlay 883 Megatrak Mark 2 heavy duty scalping machine introduced to the diamond mining industry about 18 months ago. Throughput is greater, and I have seen a 30t ADT being loaded in under three minutes with fines from the Finlay 883 Megatrak Mark 2. Three of these machines are already at work in diamond mining” he said.

The Finlay 883 Megatrak Mark 2 incorporates improvements recommended by Pilot Crushtec to increase both the throughput up to 600 t/h and the height of delivery from three separate conveyors. The engine power has been increased and the hydraulic motors of the conveyors have been upgraded to provide more torque.

Much of the other equipment sold went to small to medium-size miners in the Northern Cape. Most are open pit operations, close to the Orange River, Mr Kleynhans explained. However, because of the mobility of the mobile scalping and screening machines, these are also being used in exploration work to test smaller samples of minus 40mm gravel.

Three skid-mounted Pilot Crushtec Twister VS AC06 were also purchased recently. The vertical shaft autogenous crusher, part of Pilot Crushtec’s modular range designed primarily for stone shaping and sand making, is being used successfully to crush oversize kimberlite without damage being done to diamonds.

Mr Kleynhans said Finlay screens are popular and recently a Finlay 693 screen went to Kleinzee on the Atlantic coast. In another purchase, a Finlay 693 double-deck vibrating grid is soon to be put to use by the Sagtru Diamond Mining Company, sub-contracting to Alexcor, at Alexander Bay.

“I can see continuing success for Pilot Crushtec and Finlay equipment in diamond mining. We have a long association with the industry, our equipment is ideally suited and we provide a first-rate back-up service,” he said.

Innovative mobile and semi-mobile crushing, screening and material-handing solutions.....

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